High-Efficiency Plastic Washing and Drying Line for Wholesale

Product Description

 

Product Description

With years of technology modification and process experience precipitation, ACERETECH has a variety of different solutions for recycling PP PE scraps (LDPE/LLDPE film, PP woven bags, PP non-woven, PE bags, milk bottles, cosmetic containers, vegetable and fruit boxes). With advanced modular design, ACERETECH can freely combine each standard module to provide to customers specialized solutions.
ACERETECH team integrated the cleaning line technology in Europe and China and continuously optimized it. Finally, it developed a series of modular equipment that can adapt to the different characteristics materials. Aiming at blow molding packaging bottle/box/cup/barrel/bucket and injection waste recycling. It can realize a cleaning and recycling line and handle hard materials at the same time. And flexible plastic.
Including sorting, size reduction, metal removing, cold and hot washing, high efficiency friction washing and drying modular.Which can remove ferrous and nonferrous metals, sand, oil, glue, paper and many other different contaminants efficiency.
Our principal: best long-term production with lowest investment.
Main components of PP PE plastic washing line:
1.Input Belt conveyor
2.Shredder
3.L type belt conveyor
4.Magnetic separation belt
5.Pre-washer machine
6.Crusher
7.Screw loader
8.Friction washer
9. Flotating separation tank
10. Friction washer
11.Drying system( Squeezer, Centrifugal dryer, Pipeline dryer)
12.Storage silo
13.Electrical control cabinet

Product Parameters

Device parameters
Size	Capacity	Motor Power	Equipment footprint
AWS-HDPE10	1000kg/h	150KW	150m 2
AWS-HDPE20	2000kg/h	190KW	260m 2
AWS-HDPE30	3000kg/h	250KW	380m 2
AWS-HDPE45	4000kg/h	400KW	450m 2

Unit energy consumption
Content	Average energy consumption per ton of bottle
Electricity	50-80KW
Water	0.8-1.5T
Compressed air	0.5-1m 3
Steam (optional)	0-100KG
Detergent (optional)	0-3KG

Product Details

 

Input Belt Conveyor

>>> Feeding conveyor to the shredder
Built in heavy duty version;
With load related controlling device for conveyor belt for avoiding of the overfeeding of the shredder;
Metal detector as optional, for detection of metallic contaminants for protecting of the shredder;
Belt conveyor can be PVC/Rubber material;
The speed of belt conveyor is controlled by inverter.

Shredder 

>>> Advantages:
35% more space inside the cutting chamber ;
Built-in hydraulic ram;
Variable faster ram movement;
Less space occupied than traditional shredders 
with horizontal rams;
Enclosed cutting chamber to prevent materials flying out.

L Type Belt Conveyor 

>>> 1. Keep washing with clean water
2. With mixing function, 3D mixing of materials
3. The retention time of materials is longer, about 30 minutes
4. Independent water treatment system
5. Water can be heated. Pre wash with hot water
6. Independent water temperature control of 6 and 3 sections.

Magnetic Separation Belt

>>> Magnetic separation belt can be optional item install on the discharge belt conveyor from shredder, it can autocratical removing ferrous metal by permanent magnet.

Pre-Washer

>>> The separation tank, built in stainless steel;
Discharge drum;
Double discharge system for "heavies", motorized valves;
With pneumatic water in-feed-valve, automatic level control via electronic feeder;
With compressor blower to inject compressed air to the bottom of the tank;
With working platform;
Water and energy saving design.

Crusher

>>> Crushing with water flushing in;
3/5/7 rotor design;
Knife adjustment outside chamber;
Low noise.

Friction Washer

>>> Friction washer as tough washing unit, to removes most of contaminates;
Housing built in stainless steel, welded construction;
Reinforced, mild steel and high speed rotor;
Oversized, outside mounted bearings;
Stainless steel screen, hole size 3 mm;
Stainless steel feed - and discharge hoppers for the plastic flakes;
Water discharge at the bottom.

Floating Washer 

>>> For separation of contaminants or other plastics with gravity > 1 g/cm³ from PE/PP flakes;
With screw-IN and screw-OUT;
Special design of inner paddles to guarantee sufficient sediment of heavy impurities;
Stainless steel SUS304 body;
With pneumatic water in-feed-valve, automatic level control via electronic feeler.

Drying System

>>> Handling different material, we have different kinds of drying system, squeezer or centrifugal dryer&pipeline dryer, depends on customer requirement. For soft material such as film we can either use squeezer or centrifugal dryer, after drying, material moisture will be controlled wiithin 5-8%, for rigid plastic material, we can use centrifugal dryer and pipeline dryer system, after drying, material moisture will be less than 1%.

Storage Silo 

>>> To guarantee non-stop work and stable feeding for downstream extrusion pelletizing line, we will use a buffer silo to storage washed material. Special design can ensure no-blockage for material, at top of the silo, cyclone device for dust removing.

Electrical Cabinet

>>> Electric control component: 
e.g. Circuit-breaker, AC contact, press button, pilot lamp;
For electrical controlling of the entire system;
Safety interlock principle;
All electrical units: LS, ABB.

 

Company Profile

 

FAQ

YOU ARE WELCOME TO OUR FACTORY AT ANY TIME
* ACERETECH is original manufacturer.
* If you interested in our products and we can fulfill your request , you may pay a visit to ACERETECH Factory.
* The meaning of visiting supplier, since seeing is believing, ACERETECH Machinery with own manufacture and developed& research team, we can send you engineers and make sure the high efficiency after-sales service.

SEE ACERETECH MACHINE HOW TO ENSURE THE QUALITY* In order to ensure the accuracy of each part, we are equipped with a variety of professional processing equipment and we have accumulated professional processing methods over the past years.
* Each component before assembly needs strict control by inspecting personnel.
* Each assembly is in charge by a master who has working experience for more than 15 years
* After all the equipment are completed, we will connect all the machines and run the full production line for at least 12 hours to ensure the stable running in customers' factory
THE AFTER-SALE SERVICE OF ACERETECH MACHINERY* After finishing the production, we will debug the production line, take photos, videos and send them to customers via mail or instant tools.
* After the commissioning, we will package the equipment by the standard export package for shipment.
* According to the customer's request, we can arrange our engineers to customers' factories to do the installation and training.
* Engineers, sales managers, and after-sales service managers will form an after-sales team, online and offline, to follow the customers' project.