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ACS-H Compacting & Pelletizing system
3 in 1 integrated recycling system
Size reduction, pre-heating and pelletizing, 3 in 1 integrated system, less cost.
More effective and stable system for plastics of low bulk density.
Higher output and lower energy consumption.
Lower investment for a higher performance machine.
Standard production and management in the workshop.
Combines size reduction, plasticization and pelletizing in an integrated system.
Qualified for soft plastics as well as rigid flakes with innovative special design.
Machine size | Data of Compactor | Data of Single Screw Extruder | Capacity (kg/h) |
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Efficiency Volume (Liter) |
Motor power (KW) |
Dia of screw (mm) |
L/D | Motor power (KW) |
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ACS-H 300/80 | 300 | 37 | 80 | 36 | 45/55 | 160-220 |
ACS-H 500/100 | 500 | 55 | 100 | 36 | 90/110 | 300-380 |
ACS-H 800/120 | 800 | 90 | 120 | 36 | 132 | 450-480 |
ACS-H 1000/140 | 1000 | 110 | 140 | 36 | 160/185 | 500-650 |
ACS-H 1200/160 | 1200 | 132 | 160 | 34 | 220/250 | 800-1000 |
ACS-H 1400/180 | 1400 | 160 | 180 | 34 | 315 | 1000-1200 |
ACSS Compacting & Pelletizing system
The acss series compacting and pelletizing system combines function of crushing, compacting, plasticization and pelletizing to one step.applied in the plastics recycling and pelletizing process.
Machine size | Screw diameter (mm) |
L/D | Motor power (KW) |
Capacity (kg/h) |
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ACSS-H80/120 | ACS-H300/80 | 80 | 36 | 45/55 | 160-220 |
ASE120 | 120 | 10 | 22 | ||
ACSS-H100/120 | ACS-H500/100 | 100 | 36 | 90/110 | 300-380 |
ASE120 | 120 | 10 | 30 | ||
ACSS-H120/150 | ACS-H800/120 | 120 | 36 | 132 | 450-480 |
ASE150 | 150 | 10 | 37 | ||
ACSS-H140/150 | ACS-H1000/140 | 140 | 36 | 160/185 | 500-650 |
ASE150 | 150 | 10 | 45 | ||
ACSS-H160/180 | ACS-H1200/160 | 160 | 34 | 220/250 | 800-1000 |
ASE180 | 180 | 10 | 55 | ||
ACSS-H180/200 | ACS-H1400/180 | 180 | 34 | 315 | 1000-1200 |
ASE200 | 200 | 10 | 75 |
ACS-PRO Compacting & MIDDLE FILTRATION
Excellent degassing and filtering performance for recycling
The ACS-Pro is the entirely new standard recycling and pelletizing system with optimized super long L/D ratio, filtering ahead of vacuum degassing, specially suit to the waste plastics such as high contaminated and heavily printed recycling and pelletizing.
The drive of compactor controlled by inverter, together with sliding gate device installed on the outlet of compactor room, to guarantee ACS-Pro not only handle loosing material recycling but also rigid regrinds material re-pelletizing.
Machine size | Output Capacity for Common Materials(for reference) | |||||||||
LDPE/LLDPE | HDPE | PP/BOPP/OPP | HIPS/EPS/PS | BOPET/PET | ||||||
min | max | min | max | min | max | min | max | min | max | |
ACS-Pro 1008 | 400 | 500 | 320 | 450 | 350 | 450 | 450 | 550 | 500 | 600 |
ACS-Pro 1414 | 900 | 1000 | 700 | 900 | 850 | 1000 | 850 | 1100 | 900 | 1150 |
ASPTM SHREDDIng & Pelletizing system
Suitable to both light/rigid plastic recycles;
Easier operation;
Smaller space occupation;
Intelligence: One-button start/stop;
25% Lower energy comsuption
The ASP series shredding and pelletizing system combines function of shredding, crushing, enforcing feeding, plasticization and pelletizing in one system.
Applied in the plastics recycling and pelletizing process, ASPTM system is a integrated and cost-saving solution for every kind of plastic scrap, such as film, raffia, trim, purge, hollow part, bottle and foaming material in plant recycling.
Machine size | Data of Shredder | Data of single screw extruder | Capacity (kg/h) |
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Rotor width (mm) |
Rotor dia. (mm) |
Screw dia. (mm) |
L/D | Motor Power (KW) |
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ASP500/80 | 500 | 320 | 80 | 36 | 90 | 100-150 |
ASE-H REGRINDIng & Pelletizing system
Rigids Recycling Machine Pellet Quality Ensured
The ASE-HTM series single screw extrusion and pelletizing system, is a specialized and reliable system, suitable to the recycling and re-pelletizing job of rigid plastic scrap. It is an efficiency and continuous system that makes rigid plastics, such as flakes, regrinds, crushed plastics into granules again with gentle re-melting, significant volatilization and impurities-filtration.
Machine size | Dia of screw (mm) |
L/D | Motor power (KW) |
Capacity |
ASE80 | 80 | 32 | 55 | 120-160 |
ASE100 | 100 | 32 | 110 | 260-350 |
ASE120 | 120 | 32 | 132 | 330-420 |
ASE140 | 140 | 32 | 185 | 450-550 |
ASE160 | 160 | 32 | 200 | 600-800 |
ASE180 | 180 | 32 | 250/315 | 800-1000 |
ADS REGRINDIng & Pelletizing system
The ADS series single screw extrusion and pelletizing system is a specialized and reliable system, suitable to the recycling and re-pelletizing job of rigid plastic scrap.
SPECIFICATIONS
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Machine Model
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ADS
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Target Recycled Material
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HDPE,LDPE,PP,BOPP,CPP,OPP,PA,PC,PS,PU,ABS Final Product Shape: Particles
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Final Product Shape
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Particles
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System composition
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Screw Loader, Single Screw Extruder, Filtration first, Vacuum Degassing, Pelletizer, Water Cooling Device, Dehydration Section, Conveyor Fan, Product Silo. |
Output Range
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320kg/h-2100kg/h
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Feeding Device
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Belt Conveyor (Standard), Roll Hualing off device (Optional)
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Diameter of screw
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100mm-180mm
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Material of screw
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Bimetal
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L/D of screw
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50/ 1
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Heater of barrel
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Ceramic heater or Far-infrared heater
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Cooling of Barrel
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Air cooling of fans through blowers
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Vacuum deashing exhaust
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Two Double-zone vacuum degassing system (Standard)
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Pelletizing type
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Water-ring pelletizing/ water-strands pelletizing/ Under-water pelletizing
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Voltage Standard
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According to the Voltage of the Customer's Location
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Optioanl device
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Metal detector, Roll hualing off device, Masterbatch and additives feeder
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Warranty
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13 months from the date of bill of lading
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Technical services
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project design, factory construction, installation and recommendations, commissioning
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ATE Twin Screw Extrude
ATE Twin-screw: Modular design for recycling, extrusion, compounding.
ATE Series Co-rotating Parallel Twin Screw Extruder consists of motor drive, torque distribution gearbox, processing section, temperature controlling units, diesection and down-stream pelletizing system, etc.
ATE Twin Screw Extruder adopts modular design principle, component standardization manufacturing, which can present stable and reliable
performance.
Thanks to the modular principle, ATE extruderscan provide highly customizable solutions according to customers' process and special requirements. Based on different output torque grade, ATE series extruders have basic type and efficiency type.
Machine size | Dia of screw (mm) |
L/D | Motor power (KW) |
Capacity (kg/h) |
ATE65 | 62.4 | 40 | 90 | 200-300 |
ATE75 | 71 | 40 | 132 | 300-500 |
ATE95 | 93 | 40 | 315 | 500-800 |
SCF series disc-type self-cleaning filtration system
Non-mesh design
The new SCF self-cleaning filtration system makes non-stopping recycling extrusion, especially suitable to highly contaminated materials re-pelletizing. Different from traditional screen changers, which requires timely change the dirty wire mesh, the SCF system will present continuous filtering performance, and remove the contaminates from the surface of steel screen plate automatically.
The SCF filtration system consists of hardened steel screen plate, rotating unit, hydraulic section, contaminates removing blades and discharging screw.
UP TO 5%
SCF filtration system can handle and remove up to 5% contaminates in the melt flowing, can separate the contaminates as: paper, wood, aluminum, unmelted plastic and rubbers etc.
SCF typical features
Non wire-mesh required, long using life of disc screen plate;
Reliable Continuous Filtration with stable pressure;
Self-cleaning job done in the filtering room, friendly to the environment and not pollute the air;
Filtering accuracy can reach 120μm, can handle and remove up to 5% contaminates;
Less back-pressure in the filtering room thanks to short flowing channel and big filtering area;
Larger filtering area, up to 2.32 million mirco-drilled holes;
Automatically wiping action to assure constant self-cleaning of screen plate;
Type | SCF 350 | SCF 350-D | SCF 500-D |
Diameter | 350mm * 1 | 350mm * 2 | 500mm * 2 |
Filtration area | 961cm² | 1922cm² | 3924cm² |
Filtration fineness(mesh) | 40-120 | 40-120 | 40-120 |
Filtration fineness(um) | 120-380 | 120-380 | 120-380 |
Hole shape | Cylinder/Cone | Cylinder/Cone | Cylinder/Cone |
Processing technic | CNC/Laser | CNC/Laser | CNC/Laser |
Max. melt pressure | 200bar | 200bar | 200bar |
Max. melt difference | 150bar | 150bar | 150bar |
Throughput capacity | 200-500kg/h | 500-1000kg/h | 800-2000kg/h |
Rotation motor power | 2.2kw | 2.2kw | 3kw |
Discharge screw motor power | 0.37kw | 0.37kw*2 | 0.55kw*2 |
Heating power | 28kw | 33kw | 48kw |
Dirt discharge | Screw | Screw | Screw |
PLC | Siemens | Siemens | Siemens |
Inverter | ABB | ABB | ABB |
YOU ARE WELCOME TO OUR FACTORY AT ANY TIME
* ACERETECH is original manufacturer.