Advanced Pet Plastic Flakes Washer for Eco-Friendly Recycling Machine

Product Description

 

Product Description

As we all know, the recycling of PET bottles is the most important part of plastic recycling today, and ACERETECH has also focused on the research of PET recycling for many years.
Usually we have the following steps to deal with complete PET bottles, sorting → crushing → washing → drying.
PET waste bottles are dirty and must undergo strict washing before granulation to remove oil, dust and other sundries. In addition, waste PET bottles are often accompanied by accessories such as bottle caps, labels, and bottom brackets, because they are usually made of made of PP/PE and other materials, they are incompatible with PET. Therefore, in the recycling and pelletizing process of waste PET bottles, these accessories must be sorted out separately.

Product Parameters

Device parameters
Size	Capacity		Motor Power	Equipment footprint
AWS-PET10	1000kg/h		220KW	250m 2
AWS-PET20	2000kg/h		260KW	350m 2
AWS-PET30	3000kg/h		380KW	500m 2
AWS-PET40	4000kg/h		500KW	700m 2

Unit energy consumption
Content		Average energy consumption per ton of bottle
Electricity		70-90KW
Water		1-1.5T
Compressed air		0.5-1m3
Steam (optional)		250-400KG
Detergent (optional)		4-8KG

Bottle quality reference
Description	AA(ppm)	A(ppm)
PVC content	≤25	≤100
PE/PP/colored bottle/metal/other	≤75	≤100
Total impurity	≤100	≤200

Product Details

CHAIN PLATE CONVEYOR

The PET plastic bottle washing line is equipped with chain plate conveyor, which is wide and convenient for the transportation of plastic waste bottles

DE-BALER

De-baler is mainly used to break up compacted waste plastic bottles, so that they can be loosened and better entered into the next process.

BELT CONVEYOR

Conveying raw materials into next parts. Controlled by inverter, belt speed is adjustable.
Function: bottles conveying
Width of belt: 1000mm
Basic material of belt: PVC
Motor power: 2.2KW

TROMMEL

Function: remove stone, dust, loosen caps and small metal
Basis material: Galvanized carbon steel
Frame: Carbon steel 
Diameter of barrel : 1500mm
Length : 5000mm
Motor power: 5.5KW
The hole diameter:50mm

FERROUS REMOVER

Function: Equipped above the conveyor belt, used to remove iron, chromium, manganese and other ferrous
Power:3KW

LABEL REMOVER

Function: remove above 90% labels for both common and compressed bottle
No flakes waste and no water consumption
Motor power: 15KW
Suction fan power: 5.5KW
Rotary blade : 42pcs ( teeth 378pcs )
Fixed blade : 45sets * 4 = 180pcs ( teeth 1080pcs )

PRE-WASHER

Function: bottle washing, remove small size impurity, decrease the working pressure for down stream. Tank body SS304
Diameter:1500mm
Length:6000mm
Motor power:7.5KW
Power of screw:2.2KW
Diameter : 250mm

SCREW LOADER

Equipped with multiple rolling screws, the material is screened by rolling, and the impurities can fall from the gap to the impurity receiving port below.

DISK SEPARATOR

Equipped with a disk separator, PET plastic bottles pass through the bouncing screen to remove loose impurities, labels, caps, etc.

BOTTLE SORTING MACHINE

The material sorting of the whole bottle can be sorted according to factors such as the color required by the customer, and the PET bottle of the same color category can be carried out to the next process.

MANUAL SORTING

The material is divided into two double stations through manual sorting for manual sorting.
 

CRUSHER

Divide large-size raw materials into relatively uniform small-size raw materials through crushing.
Crushing bottle to small flakes.

SCREW LOADER

Function: PET flakes conveying
Motor power: 4KW
Dia. of screw: 310mm
Part contact with raw materials: stainless steel

SEPARATION FLOATING TANK

Function: wash flakes and remove floating material as PP,PE and Caustic Soda
Motor power of screw loader: 5.5KW
Motor power of thumbwheel: 0.55KW
Quantity of thumbwheel: 3 sets
Dia. of screw:250mm
Part contact with raw materials: stainless steel<
Equipped with water tank and pump

LABEL SEPARATOR

Remove impurities such as residual PET bottle labels

HOT WASHER

Function: after hot washing, it's easier to remove oil, glue
Motor power: 5.5KW
Volume of hot chamber≈4.07 m3
Outer layer: Carbon steel 
Inner layer: stainless steel 
Middle layer: rock wool for insulation
Caustic soda percentage:1-2%
Temperature of hot water:70-90 centigrade
Non-stop flakes feeding and loading out

HIGH SPEED FRICTION WASHER

Function: remove the glue and dirty 
Motor power: 30KW
Motor power of water pump:1.5KW
Rotary speed of screw: 1200rpm
Part contact with raw materials: stainless steel

CENTRIFUGAL DRVER

Function: Drying and flakes moisture reach 2%
Motor power: 22KW
Motor of cover open:0.75KW
Rotary speed of screw: 2200rpm
Part contact with raw materials: stainless steel

PIPELINE DRVER

Function: hot air drying, moisture < 1%
Heating power: 48KW,if adopt steam heating, this electric consumption will be saved 
Power of blowing motor:5.5KW
Power of suction motor: 5.5KW

VIBRATION DRYER

Drying of washed PET bottle flakes through a vibrating sieve

CONTROL SYSTEM

With CE/TUV/ISO standard, all parameters can be set on the touch screen.
1.Electric control component: e.g. Circuit-breaker, AC contact, press button, pilot lamp. 
2.For electrical controlling of the entire system.
3.Safety interlock principle.
4.All electrical units: LS, ABB.

Company Profile

FAQ

 YOU ARE WELCOME TO OUR FACTORY AT ANY TIME
* ACERETECH is original manufacturer.
* If you interested in our products and we can fulfill your request , you may pay a visit to ACERETECH Factory.
* The meaning of visiting supplier, since seeing is believing, ACERETECH Machinery with own manufacture and developed& research team, we can send you engineers and make sure the high efficiency after-sales service.

SEE ACERETECH MACHINE HOW TO ENSURE THE QUALITY* In order to ensure the accuracy of each part, we are equipped with a variety of professional processing equipment and we have accumulated professional processing methods over the past years.
* Each component before assembly needs strict control by inspecting personnel.
* Each assembly is in charge by a master who has working experience for more than 15 years
* After all the equipment are completed, we will connect all the machines and run the full production line for at least 12 hours to ensure the stable running in customers' factory
THE AFTER-SALE SERVICE OF ACERETECH MACHINERY* After finishing the production, we will debug the production line, take photos, videos and send them to customers via mail or instant tools.
* After the commissioning, we will package the equipment by the standard export package for shipment.
* According to the customer's request, we can arrange our engineers to customers' factories to do the installation and training.
* Engineers, sales managers, and after-sales service managers will form an after-sales team, online and offline, to follow the customers' project.