PC/PE/PP/PS/ABS/PMMA Rigid Flakes Recycling Extruder Granulator Machine to Produce Pellet

• Customization: Available
• After-sales Service: Local Service Available
• Warranty: 2 Years
• Model NO.: ASE Series
• Screw: Single-Screw
• Inverter: Inverter
• Electromagnetic Heater: Ceramic Heater or Far-Infrared Heater
• Automation: Automatic
• Computerized: Computerized
• Customized: Customized
• Certification: CE, ISO9001:2008
• Condition: New
• Machine Type: Recycling Machine
• Voltage: 380V 50Hz or Customized
• Electric Components: ABB, Ls, Omron, or Customized
• Application: Film, Filament, Raffia, Foam
• Capacity Range: 320kg/H-2100kg/H
• Target Being Recycled Material: PE/PP/PS/ABS Rigid Flakes
• Control: P.L.C Control
• Sample/Service Manua: Available
• Factory Location: 2 Hours Drive From Shanghai
• After-Sale Service: Free Spare Parts
• Final Product: Pellets/Granules
• Advantage: Famous Brand Motor
• Business Type: Manufacturer
• Material: Iron
• Electrical Appliances: European Appliances
• Transport Package: Wooden Pallet
• Specification: Customzied
• Trademark: ACERETECH
• Origin: Jiangsu Zhangjiagang
• HS Code: 8477209000
• Production Capacity: 100sets/Year
• Package Size: 500.00cm * 200.00cm * 200.00cm
• Package Gross Weight: 2700.000kg

Product Description

 

Product Description

ASE single screw extrusion pelletizing system: This system is specially suitable for the rigid plastic scrap recycling and re-pelletizing. It can make the rigid plastics such as flakes, regrinds, crushed plastics into granules again with mild re-melting, volatilization and impurity filtration.
Application:PE/PP/PS/ABS Rigid flakes

Product Parameters

SPECIFICATIONS
Machine Model	ASE
Target Recycled Material	HDPE,LDPE,PP,BOPP,CPP,OPP,PA,PC,PS,PU,ABS,PET Final Product Shape: Particles
Final Product Shape	Particles
System composition	Screw Loader, Single Screw Extruder, Filtration first, Vacuum Degassing, Pelletizer, Water Cooling Device, Dehydration Section,Conveyor Fan, Product Silo.
Output Range	120kg/h-1000kg/h
Feeding Device	Belt Conveyor (Standard), Roll Hualing off device (Optional)
Diameter of Screw	80mm-180mm
Material of Screw	Bimetal
L/D of Screw	38/1
Heater of Barrel	Ceramic heater or Far-infrared heater
Cooling of Barrel	Air cooling of fans through blowers
Vacuum Deashing Exhaust	Two Double-zone vacuum degassing system (Standard)
Pelletizing Type	Water-ring pelletizing/ water-strands pelletizing/ Under-water pelletizing
Voltage Standard	According to the Voltage of the Customer's Location
Optioanl Device	Metal detector, Roll hualing off device, Masterbatch and additives feeder
Warranty	13 months from the date of bill of lading
Technical Services	project design, factory construction, installation and recommendations, commissioning

Parameters
Machine Model	Screw Diameter (mm)	L/D	Extruder Motor (kw)	Output Capacity (kg/h)
ASE80	80	38	55	120-160
ASE100	100	38	110	260-350
ASE120	120	38	160	330-480
ASE140	140	38	200	550-650
ASE160	160	38	250	600-800
ASE180	180	38	315	800-1000

Product Details

Screw Loader

The plastics such flakes, regrinds, crushed plastics conveyed into the screw feeder by screw loader.

Main Feeder (Volumetric)

It will feed the materials into the extruder. There is a stirring screw to avoid material's blockage at the bottom of the feeder. Feeding hopper with level indicator.
If  you want to compound the materials, side feeders are optional.

Single Screw Extruder

Our unique design single screw extruder gently plasticizes the crushed scraps.

Double Vacuum Degassing Zones

The volatile such as micro-molecules or moisture are effectively exhaust improve the quality of the granules, which is important for flex printed materials.
 

None-Stop Piston Type Filter

* Long screen lifetime, lower screen change frequency: Long filter lifetime owing to large filter areas. 
* Easy to use and none-stop type: easy and quick screen change and do not need to stop the running machine.
* Very low operation cost.

Plate Type Filter

The Plate type filter is made in a continuous type with two filter plates. There is at least one filter working when the screen is changing.
Ring-shaped heater for consistent and stable heating.

Self Clean Filter

The special design filter will greatly remove the impurities that are difficult to scrape such as aluminum foil and label paper. Straight in and out flow channels are designed for customer convenience. Automatic discharge impurities.
 

Water Ring Pelletizing System

* Cutting blades' speed is automatically adjusted according to melt pressure at the die head to ensure even granules.
* Cutting blades are pushed and fit completely to the die pneumatically, which can avoid the non fit caused by spring ageing.

Under-Water Pelletizing System

Highly automatic pelletizing system. It is suitable for materials with high MFI and high production capacity requirements. This system includes pelletizer, valve, conveying pipeline, dewatering vibrating screen, silo.

Dry System

* Advanced dewatering vibration sieve and horizontal centrifugal present high drying performance and low energy consumption.
* Assemble sieves: The sieves are installed and fixed by screws instead of welding, so you can change the sieves easily in the future.

Packing System

Final qualified granules will be blowed into and storaged in our storage silo. 
You can control the weight of each bag granules and monitor the capacity with our capacity online monitoring & Quantitative weighting system.

Intelligent System

* Intelligent control system, fewer buttons, more-friendliness
Our system can realized one button start, one button stop and emergency stop. 
* Protection System
Our advanced system can provide workers' life safety protection, plastics Properties Protection and protection from over-heating in compactor
* Remote control and Data transmission
Controlling and monitoring function in LAN net.

 

Company Profile

 

FAQ

YOU ARE WELCOME TO OUR FACTORY AT ANY TIME
* ACERETECH is original manufacturer.
* If you interested in our products and we can fulfill your request , you may pay a visit to ACERETECH Factory.
* The meaning of visiting supplier, since seeing is believing, ACERETECH Machinery with own manufacture and developed& research team, we can send you engineers and make sure the high efficiency after-sales service.

SEE ACERETECH MACHINE HOW TO ENSURE THE QUALITY
* In order to ensure the accuracy of each part, we are equipped with a variety of professional processing equipment and we have accumulated professional processing methods over the past years.
* Each component before assembly needs strict control by inspecting personnel.
* Each assembly is in charge by a master who has working experience for more than 15 years
* After all the equipment are completed, we will connect all the machines and run the full production line for at least 12 hours to ensure the stable running in customers' factory

THE AFTER-SALE SERVICE OF ACERETECH MACHINERY
* After finishing the production, we will debug the production line, take photos, videos and send them to customers via mail or instant tools.
* After the commissioning, we will package the equipment by the standard export package for shipment.
* According to the customer's request, we can arrange our engineers to customers' factories to do the installation and training.
* Engineers, sales managers, and after-sales service managers will form an after-sales team, online and offline, to follow the customers' project.