Discount Water Ring Pelletizing System for Plastics Films Recycling

• Customization: Available
• After-sales Service: Local Service Available
• Warranty: 2 Years
• Model NO.: ACS-PRO
• Screw: Single-Screw
• Inverter: Inverter
• Electromagnetic Heater: Ceramic Heater or Far-Infrared Heater
• Automation: Automatic
• Computerized: Computerized
• Customized: Customized
• Certification: CE, ISO9001:2008, TUV
• Condition: New
• Machine Type: Plastic Recycling Pelletizing Machine
• Voltage: 380V 50Hz or Customized
• Electric Components: ABB, Ls, Omron, or Customized
• Application: Film, Filament, Raffia, Foam
• Compacting Room Size: 800L-2800L
• Capacity Range: 320kg/H-2100kg/H
• Target Being Recycled Material: PE, PP, PS, ABS
• Control: P.L.C Control
• Sample/Service Manua: Available
• Factory Location: 2 Hours Drive From Shanghai
• After-Sale Service: Free Spare Parts
• Final Product: Pellets/Granules
• Advantage: Famous Brand Motor
• Business Type: Manufacturer
• Material: Iron
• Transport Package: Wooden Pallet
• Specification: Customzied
• Trademark: ACERETECH
• Origin: Jiangsu Zhangjiagang
• HS Code: 8477209000
• Production Capacity: 100sets/Year
• Package Size: 500.00cm * 200.00cm * 200.00cm
• Package Gross Weight: 2700.000kg

Product Description

Discount Water Ring Pelletizing System For Plastics Films Recycling

Product Description

Suitable for high impurities materials. Instead of two stage machine.
ACS-H Pro compacting and pelletizing system:The new recycling and granulation system is equipped with an optimized design single screw extruder and filtered in front of the vacuum degassing area. It is especially suitable for heavy printed or polluting plastics.
Application: PE,PP,PS,ABS

Product Parameters

SPECIFICATIONS
Machine Model	ACS-Pro
Target Recycled Material	HDPE,LDPE,PP,BOPP,CPP,OPP,PA,PC,PS,PU,ABS,PET
Final Product Shape	Particles
System composition	Belt Conveyor, Air Exhausting Device, Sliding Gate, Cutting Compactor with Inverter, Single Screw Extruder, Filtration first, Vacuum Degassing, Pelletizer, Water Cooling Device, Dehydration Section, Conveyor Fan, Product Silo.
Output Range	320kg/h-2100kg/h
Feeding Device	Belt Conveyor (Standard), Roll Hualing off device (Optional)
Compactor Volume	800L-2800L
Diameter of screw	100mm-180mm
Material of screw	Bimetal
L/D of screw	50/ 1
Heater of barrel	Ceramic heater or Far-infrared heater
Cooling of Barrel	Air cooling of fans through blowers
Vacuum deashing exhaust	Two Double-zone vacuum degassing system (Standard)
Pelletizing type	Water-ring pelletizing/ water-strands pelletizing/ Under-water pelletizing
Voltage Standard	According to the Voltage of the Customer's Location
Optioanl device	Metal detector, Roll hualing off device, Masterbatch and additives feeder
Warranty	13 months from the date of bill of lading
Technical services	project design, factory construction, installation and recommendations, commissioning

Model	Compactor Volume (L)	Screw diameter(mm)	L/D ratio	Productivity(kg/h) for LDPE/LLDPE	Productivity(kg/h) for BOPET/PET
ACS-PRO1008	800	100	50	400-500	500-600
ACS-PRO1414	1400	140	50	900-1000	900-1150
ACS-PRO1616	1600	160	50	1300-1500	1200-1600
ACS-PRO1828	2800	180	50	1800-2000	1800-2100

Detailed Photos

Belt Conveyor

Provide transportation of plastic materials, such as film, filament, Raffia. If you want to feed the film in rolls into the compactor, our hauling roller is optional. The feeding speed is automatically adjusted by the inverter according to the fullness of the compactor.

Metal Detector

If metal is detected in the material by the metal detector, a warning will be issued and the belt conveyor will be stopped.

Compactor

The arc-shaped plate guides the material into the extruder. This compactor combines pre-heating, pre-dry and size reduction to ensure a fast and stable feeding process.

Rotating And Fixed Blade

The rotating blade and fixed blade cut the material into small flakes. The friction heating generated by the high-speed rotating blades will per-heat and shrink the flakes. 

Sliding Gate With Servo Motor

Installed between compactor outlet and screw extruder inlet. Control the open size of the sliding gate to control the materials duration time in the compactor and adjust the materials feeding capacity into the extruder.

Single Screw Extruder

Unique design first stage single screw extruder gently plastics the agglomerates.

Double Vacuum Degassing System

Volatile such as micro-molecules and moisture will be removed to make sure the high quality of the granules, which is important for heavy printed film and materials with some water content. 

Gearbox

The gearbox will reduce the motor speed to the screw shafts speed and distributes it to the two output shafts.Low-noise, high torque output.

Second Filter - piston Type Filter

* Long screen lifetime, lower screen change frequency: Long filter lifetime owing to large filter areas. 
* Easy to use and none-stop type: easy and quick screen change and do not need to stop the running machine.
* Very low operation cost.

Second Filter - Plate Type Filter

* The Plate type filter is made in a continuous type with two filter plates. There is at least one filter working when the screen is changing.
* Ring-shaped heater for consistent and stable heating.

Self Clean Filter

The special design filter will greatly remove the impurities that are difficult to scrape such as aluminum foil and label paper. Straight in and out flow channels are designed for customer convenience. Automatic discharge impurities.

Water Ring Pelletizing System

* Uniform cutting speed is adjusted automatically to make sure even granules.
* Pneumatic knife pressure: Cutting blades are pushed and fit completely to the die pneumatically.
* Easy and fast pelletizer blades changeover, without adjustment work saves time.

Under-water Pelletizing System

Highly automatic pelletizing system. It is suitable for materials with high MFI and high production capacity requirements. This system includes pelletizer, valve, conveying pipeline, dewatering vibrating screen, silo.

Dry System

Advanced dewatering vibration sieve and horizontal centrifugal present high drying performance and low energy consumption.

Packing System

Final qualified granules will be blowed into and storaged in our storage silo. 
You can control the weight of each bag granules and monitor the capacity with our capacity online monitoring & Quantitative weighting system.

Intelligent System

* Intelligent control system, fewer buttons, more-friendliness
Our system can realized one button start, one button stop and emergency stop. 
* Protection System
Our advanced system can provide workers' life safety protection, plastics Properties Protection and protection from over-heating in compactor
* Remote control and Data transmission
Controlling and monitoring function in LAN net.

Company Profile

FAQ

 

YOU ARE WELCOME TO OUR FACTORY AT ANY TIME
* ACERETECH is original manufacturer.
* If you interested in our products and we can fulfill your request , you may pay a visit to ACERETECH Factory.
* The meaning of visiting supplier, since seeing is believing, ACERETECH Machinery with own manufacture and developed& research team, we can send you engineers and make sure the high efficiency after-sales service.

SEE ACERETECH MACHINE HOW TO ENSURE THE QUALITY
* In order to ensure the accuracy of each part, we are equipped with a variety of professional processing equipment and we have accumulated professional processing methods over the past years.
* Each component before assembly needs strict control by inspecting personnel.
* Each assembly is in charge by a master who has working experience for more than 15 years
* After all the equipment are completed, we will connect all the machines and run the full production line for at least 12 hours to ensure the stable running in customers' factory

THE AFTER-SALE SERVICE OF ACERETECH MACHINERY
* After finishing the production, we will debug the production line, take photos, videos and send them to customers via mail or instant tools.
* After the commissioning, we will package the equipment by the standard export package for shipment.
* According to the customer's request, we can arrange our engineers to customers' factories to do the installation and training.
* Engineers, sales managers, and after-sales service managers will form an after-sales team, online and offline, to follow the customers' project.