Flexible Manufacturing Recycling Machine Plastic Film

• Customization: Available
• After-sales Service: Local Service Available
• Warranty: 2 Years
• Model NO.: ASE Series
• Screw: Single-Screw
• Inverter: Inverter
• Electromagnetic Heater: Ceramic Heater or Far-Infrared Heater
• Automation: Automatic
• Computerized: Computerized
• Customized: Customized
• Certification: CE, ISO9001:2008
• Condition: New
• Machine Type: Recycling Machine
• Voltage: 380V 50Hz or Customized
• Electric Components: ABB, Ls, Omron, or Customized
• Application: Film, Filament, Raffia, Foam
• Capacity Range: 320kg/H-2100kg/H
• Target Being Recycled Material: PP PE Pet ABS PS PC
• Control: P.L.C Control
• Sample/Service Manua: Available
• Factory Location: 2 Hours Drive From Shanghai
• After-Sale Service: Free Spare Parts
• Final Product: Pellets/Granules
• Advantage: Famous Brand Motor
• Business Type: Manufacturer
• Material: Iron
• Electrical Appliances: European Appliances
• Transport Package: Wooden Pallet
• Specification: Customzied
• Trademark: ACERETECH
• Origin: Jiangsu Zhangjiagang
• HS Code: 8477209000
• Production Capacity: 100sets/Year
• Package Size: 500.00cm * 200.00cm * 200.00cm
• Package Gross Weight: 2700.000kg

Product Description

Flexible Manufacturing  Recycling Machine Plastic Film

Product Description

The ASE series single screw extruder and pelletizing system, is a specialized and reliable system for recycling and re-pelletizing job of rigid plastic scraps. It is an efficiency and continuous system that makes rigid plastics, such as PP/PE/ABS/PS/PVB/PA flakes, regrinds, crushed plastics into granules again with melting, plasticization, vacuum degassing and filtration system.

Product Parameters

 

SPECIFICATIONS
Machine Model	ASE
Target Recycled Material	HDPE,LDPE,PP,BOPP,CPP,OPP,PA,PC,PS,PU,ABS,PET Final Product Shape: Particles
Final Product Shape	Particles
System composition	Screw Loader, Single Screw Extruder, Filtration first, Vacuum Degassing, Pelletizer, Water Cooling Device, Dehydration Section,Conveyor Fan, Product Silo.
Output Range	320kg/h-2100kg/h
Feeding Device	Belt Conveyor (Standard), Roll Hualing off device (Optional)
Diameter of screw	100mm-180mm
Material of screw	Bimetal
L/D of screw	50/ 1
Heater of barrel	Ceramic heater or Far-infrared heater
Cooling of Barrel	Air cooling of fans through blowers
Vacuum deashing exhaust	Two Double-zone vacuum degassing system (Standard)
Pelletizing type	Water-ring pelletizing/ water-strands pelletizing/ Under-water pelletizing
Voltage Standard	According to the Voltage of the Customer's Location
Optioanl device	Metal detector, Roll hualing off device, Masterbatch and additives feeder
Warranty	13 months from the date of bill of lading
Technical services	project design, factory construction, installation and recommendations, commissioning

Model	Screw diameter(mm)	L/D ratio	Power(kw)	Productivity(kg/h)
ASE-80	80	32	55	120-160
ASE-100	100	32	110	260-350
ASE-120	120	32	160	330-420
ASE-140	140	32	200	550-650
ASE-160	160	32	250	600-800
ASE-180	180	32	315	800-1000

Detailed Photos

Feeding

>>> To realize automatic feeding of plastic flakes, screw loader and screw feeder are equipped with ASE single screw extruder.
>>> As standard design, plastic flakes conveyed into the screw feeder by the screw loader, we can also install magnetic frame as optional in screw loader storage silo in case material with metal inside;
>>> Feeder motor is controlled by ABB inverter; level sensor which installed in the hopper of screw feeder help realize automatic feeding. 

Plasticization And Degassing

>>> A specialized single screw extruder applied to gently 
melt the crushed plastic scraps. Capacity range from 150-1000kg/h.
>>> Extrusion part consists of high torque gear-box, motor, screw&barrel, vacuum degassing system.
>>> Ceramic heater as standard heater installed on the barrel to heat and melt plastic scraps, air blower to cool the barrel. Optional infrared heaters, which is easy assembly and disassembly, faster heating and energy saving. More effective heat conduction. Longer service life.  Lower energy, higher output capacity.

 

Melt Filtration

>>> Plate type screen changer is suitable low MFI material such as HDPE pipe flakes, non-stop, low cost, screen changer diameter can be range from 120mm to Max 400mm.
>>> Piston type screen changer which filtration area can up to 3000cm2, suitable for industry waste plastic recycling.
>>> SCF non-mesh filter, no need change filter mesh, automatic discharge impurities, continous working system high efficiency.

Pelletizing System

>>> For different materials and different usage scenarios, we can provide you different pelletizing systems. 
>>> Die-face water ring pelletizing system set as the standard granulating method in ASE system. Pneumatic device to control the blades well touched on the die plate to ensure uniform pellets. RPM of rotatory blades is automatic based on melt extruding pressure.

Pelletizing System

>>> Under-water pelletizing system:
Suitable for big capacity, automatically,
Applicable to a wider range of materials.

Pelletizing System

>>> Water-strands pelletizing system:
Cost-effective;
Suitable for the material which MFI is higher than 8.

Vibration Dryer And Packing System

>>> Advanced dewatering vibration sieve combining with horizontal type centrifugal dewatering present high performance dried pellets and lower energy consumption. 
>>> Pellets after drying moisture can be controlled within 1%. 

Control Abinet 

>>> Frequency inverter: ABB.
* One button"START
* One button"STOP"
* Emergency Stop.
* Protection switch
* Precise temperature control, optimized plasticization design, ensure reliable quality of granules.

 

Company Profile

 

FAQ

YOU ARE WELCOME TO OUR FACTORY AT ANY TIME
* ACERETECH is original manufacturer.
* If you interested in our products and we can fulfill your request , you may pay a visit to ACERETECH Factory.
* The meaning of visiting supplier, since seeing is believing, ACERETECH Machinery with own manufacture and developed& research team, we can send you engineers and make sure the high efficiency after-sales service.

SEE ACERETECH MACHINE HOW TO ENSURE THE QUALITY
* In order to ensure the accuracy of each part, we are equipped with a variety of professional processing equipment and we have accumulated professional processing methods over the past years.
* Each component before assembly needs strict control by inspecting personnel.
* Each assembly is in charge by a master who has working experience for more than 15 years
* After all the equipment are completed, we will connect all the machines and run the full production line for at least 12 hours to ensure the stable running in customers' factory

THE AFTER-SALE SERVICE OF ACERETECH MACHINERY
* After finishing the production, we will debug the production line, take photos, videos and send them to customers via mail or instant tools.
* After the commissioning, we will package the equipment by the standard export package for shipment.
* According to the customer's request, we can arrange our engineers to customers' factories to do the installation and training.
* Engineers, sales managers, and after-sales service managers will form an after-sales team, online and offline, to follow the customers' project.