Energy Saving EPS/XPS Foam Material for Recycling of Waste Materials

• Customization: Available
• After-sales Service: Local Service Available
• Warranty: Two Years
• Model NO.: ATE52
• Material Processed: Post-Consumer/Post Industry/in-House Plastic Waste
• Plastic Type: Post-Consumer/Post Industry/in-House Plastic Waste
• Screw: Double-Screw
• Automation: Automation
• Computerized: Computerized
• Certification: ISO9001:2008, CE, TUV
• Machine Type: Recycling Machine
• Voltage: 380V 50Hz or Customized
• Electric Components: ABB, Ls, Omron, or Customized
• Application: Film, Filament, Raffia, Foam
• Compacting Room Size: 300-1400 L
• Capacity Range: 40-1500kg/H
• Target Being Recycled Material: PP PE Pet ABS PS PC
• Control: P.L.C Control
• Sample/Service Manua: Available
• Factory Location: 2 Hours Drive From Shanghai
• After-Sale Service: Free Spare Parts
• Final Product: Pellets/Granules
• Advantage: Famous Brand Motor
• Business Type: Manufacturer
• Material: Iron
• Transport Package: Wooden Pallet
• Specification: Customzied
• Trademark: ACERETECH
• Origin: Jiangsu Zhangjiagang
• HS Code: 8477209000
• Production Capacity: 100sets/Year
• Package Size: 500.00cm * 200.00cm * 200.00cm
• Package Gross Weight: 2700.000kg

Product Description

Energy Saving EPS/XPS Foam Material For Recycling Of Waste Materials

Product Description

ATE Parallel Twin Screw Extrusion and and pelletizing system :  This system can provide effective and stable compounding performance with modular design principle and component standardization manufacturing.Application: PP/PE flakes; ABS/PS/PC/PMMA flakes/regrinds

Product Parameters

Machine Size	ATE35	ATE52	ATE65	ATE75	ATE95
Dia. of screw(mm)	35.6	51.4	62.4	71	93
L/D	32-64	32-64	32-64	32-64	32-64
Screw Speed Max(rpm)	600	600	600	600	600
Torque Per Shaft(Nm)	115	415	675	990	2365
Specific TorqueT/A3	4.2	5.2	4.8	4.6	5
Output(kg/h)	40-80	150-250	200-400	300-700	550-1500

 

Product Details

Screw Loader

The screw loader will convey the materials into the screw feeder through the stainless steel pipe owing to the pushing motor on the bottom of storage bin.

Main Feeder (Volumetric)

It will feed the materials into the extruder. There is a stirring screw to avoid material's blockage at the bottom of the feeder. Feeding hopper with level indicator.
If  you want to compound the materials, side feeders are optional.

ATE Parallel Twin Screw Extruder

The twin screw extruder will gently plasticizes the materials.our unique bi-metal twin screw extruder has greater homogenization efficiency and long life time.

Gearbox

The gearbox will reduce the motor speed to the screw shafts speed and distributes it to the two output shafts.Low-noise, high torque output.

Vacuum Degassing System

This vacuum  system will remove  the volatile in the agglomerates and improve the quality of granules. It equipped one-channel value to avoid water back-flowing.

Infrared Heaters

Easy to assemble and disassemble. Faster heating and low energy waste.

None-stop Piston Type Filter

* Long screen lifetime, lower screen change frequency: Long filter lifetime owing to large filter areas. 
* Easy to use and none-stop type: easy and quick screen change and do not need to stop the running machine.
* Very low operation cost.

Plate Type Filter

The Plate type filter is made in a continuous type with two filter plates. There is at least one filter working when the screen is changing.
Ring-shaped heater for consistent and stable heating.

Under-water Pelletizing System

Highly automatic pelletizing system. It is suitable for materials with high MFI and high production capacity requirements. This system includes pelletizer, valve, conveying pipeline, dewatering vibrating screen, silo.

Water Ring Pelletizing System

* Cutting blades' speed is automatically adjusted according to melt pressure at the die head to ensure even granules.
* Cutting blades are pushed and fit completely to the die pneumatically, which can avoid the non fit caused by spring ageing.

Dry System

Granules emerging from the pelletizing system are carried by the process water into the dewatering vibrosieve. The vibrosieve is enable to select qualified size pellets and extrude out oversized, undersized pellets and dust. Then the granules will be pushed into the centrifugal dryer. This combined drying system present high drying performance and low energy consumption.

Packing System

Final qualified granules will be blowed into and storaged in our storage silo. 
You can control the weight of each bag granules and monitor the capacity with our capacity online monitoring & Quantitative weighting system.

Intelligent System

* Intelligent control system, fewer buttons, more-friendliness
Our system can realized one button start, one button stop and emergency stop. 
* Protection System
Our advanced system can provide workers' life safety protection, plastics Properties Protection and protection from over-heating in compactor

Remote Monitoring

* Remote control and Data transmission
Controlling and monitoring function in LAN net.

Company Profile

FAQ

YOU ARE WELCOME TO OUR FACTORY AT ANY TIME
* ACERETECH is original manufacturer.
* If you interested in our products and we can fulfill your request , you may pay a visit to ACERETECH Factory.
* The meaning of visiting supplier, since seeing is believing, ACERETECH Machinery with own manufacture and developed& research team, we can send you engineers and make sure the high efficiency after-sales service.

SEE ACERETECH MACHINE HOW TO ENSURE THE QUALITY
* In order to ensure the accuracy of each part, we are equipped with a variety of professional processing equipment and we have accumulated professional processing methods over the past years.
* Each component before assembly needs strict control by inspecting personnel.
* Each assembly is in charge by a master who has working experience for more than 15 years
* After all the equipment are completed, we will connect all the machines and run the full production line for at least 12 hours to ensure the stable running in customers' factory

THE AFTER-SALE SERVICE OF ACERETECH MACHINERY
* After finishing the production, we will debug the production line, take photos, videos and send them to customers via mail or instant tools.
* After the commissioning, we will package the equipment by the standard export package for shipment.
* According to the customer's request, we can arrange our engineers to customers' factories to do the installation and training.
* Engineers, sales managers, and after-sales service managers will form an after-sales team, online and offline, to follow the customers' project.