High Productivity PP PE Granulator Plastic Recycling Pelletizing Machine Production Line

• Customization: Available
• After-sales Service: Local Service Available
• Warranty: Two Years
• Model NO.: ACS-H Series
• Screw: Single-Screw
• Inverter: Inverter
• Electromagnetic Heater: Ceramic Heater or Far-Infrared Heater
• Automation: Automatic
• Computerized: Computerized
• Customized: Customized
• Certification: CE, ISO9001:2008, TUV
• Condition: New
• Machine Type: Plastic Recycling Pelletizing Machine
• Brand: Aceretech Machinery
• Voltage: 380V 50Hz or Customized
• Electric Components: ABB, Ls, Omron, or Customized
• Application: Film, Filament, Raffia, Foam
• Compacting Room Size: 300-1400 L
• Capacity Range: 160-1200kg/H
• Target Being Recycled Material: PE, PP, PS, ABS, XPS, EPS, PVB
• Control: P.L.C Control
• Sample/Service Manua: Available
• Factory Location: 2 Hours Drive From Shanghai
• After-Sale Service: Free Spare Parts
• Final Product: Pellets/Granules
• Advantage: European Design
• Business Type: Manufacturer
• Transport Package: Wooden Pallet
• Specification: Customzied
• Trademark: ACERETECH
• Origin: Jiangsu Zhangjiagang
• HS Code: 8477209000
• Production Capacity: 100sets/Year
• Package Size: 500.00cm * 200.00cm * 200.00cm
• Package Gross Weight: 2700.000kg

Product Description

High Productivity Pp Pe Granulator Plastic Recycling Pelletizing Machine Production Line

 

Product Description

ACS-H compacting and pelletizing system: Size reduction, per-heating and pelletizing, 3 in 1 integrated recycling system. Lower investment for a high performance machine. It can provide higher output but with lower energy consumption. 
Application: PE,PP,PS,ABS,XPS,EPS,PVB

Product Parameters

SPECIFICATIONS
Machine Model	ACS Series
Target Recycled Material	HDPE, LDPE, PP, BOPP, CPP, OPP, PA, PC, PS, PU, ABS
Final Product Shape	Particles
System Composition	Belt Conveyor, Cutting Compactor, Single Screw Extruder, Filtration,Pelletizer, Water Cooling Device, Dehydration Section,Conveyor Fan, Product Silo.
Output Range	150kg/h-1200kg/h
Feeding Device	Belt Conveyor (Standard), Roll Hauling off device (Optional)
Compactor Volume	300L-1600L
Diameter of Screw	80mm-180mm (Standard)
Material of Screw	38CrMoAlA (SACM-645), Bimetal (Optional)
L/D of Screw	31/1, 32/1, 34/1, 36/1 (According to the characteristics of recycling)
Heater of Barrel	Ceramic heater or Far-infrared heater
Cooling of Barrel	Air cooling of fans through blowers
Vacuum Deashing Exhaust	Two Double-zone vacuum degassing system (Standard)
Pelletizing Type	Water-ring pelletizing/ water-strands pelletizing/ Under-water pelletizing
Voltage Standard	According to the Voltage of the Customer's Location
Optioanl Device	Metal detector, Roll hualing off device, Masterbatch and additives feeder
Warranty	13 months from the date of bill of lading
Technical Services	project design, factory construction, installation and recommendations, commissioning

Machine Model	Compactor		Single Screw Extruder
	Volume (Liter)	Motor Power (kw)	Screw Diameter (mm)	L/D	Extruder motor (kw)	Output capacity (kg/h)
ACS-H300/80	300	37	80	36	AC 55	160-220
ACS-H500/100	500	75	100	36	AC 110	300-380
ACS-H800/120	800	110	120	36	AC 160	450-550
ACS-H1000/140	1000	132	140	36	AC 200	600-700
ACS-H1200/160	1200	160	160	36	AC 250	800-1000
ACS-H1600/180	1600	200	180	36	AC 315	1000-1200

Product Details

Belt Conveyor

Provide transportation of plastic materials, such as film, filament, Raffia. If you want to feed the film in rolls into the compactor, our hauling roller is optional. The feeding speed is automatically adjusted by the inverter according to the fullness of the compactor.

Metal Detector

If metal is detected in the material by the metal detector, a warning will be issued and the belt conveyor will be stopped.

Compactor

The arc-shaped plate guides the material into the extruder. This compactor combines pre-heating, pre-dry and size reduction to ensure a fast and stable feeding process.

Rotating And Fixed Blade

The rotating blade and fixed blade cut the material into small flakes. The friction heating generated by the high-speed rotating blades will per-heat and shrink the flakes. 
 

Single Screw Extruder

Our unique design single screw extruder gently plasticizes and homogenizes the materials. Our bi-metal extruder has great anti-corrosion resistant, wear resistant and long life time.

Double Vacuum Degassing Zones

With double vacuum degassing zones, volatile such as micro-molecules and moisture will be removed efficiency to improve the quality of granules, especially suitable for the heavy printed materials. 

None-stop Piston Type Filter

* Long screen lifetime, lower screen change frequency: Long filter lifetime owing to large filter areas. 
* Easy to use and none-stop type: easy and quick screen change and do not need to stop the running machine.
* Very low operation cost.

Plate Type Filter

* The Plate type filter is made in a continuous type with two filter plates. There is at least one filter working when the screen is changing.
* Ring-shaped heater for consistent and stable heating.

Self Clean Filter

The special design filter will greatly remove the impurities that are difficult to scrape such as aluminum foil and label paper. Straight in and out flow channels are designed for customer convenience. Automatic discharge impurities.

Water Ring Pelletizing System

* Cutting speed is automatically adjusted according to the melt pressure on the die head to make sure even granules.
* Pneumatic knife pressure: Cutting blades are pushed and fit completely to the die pneumatically, which can avoid the non fit caused by spring ageing.
* Easy and fast pelletizer blades changeover, without adjustment work saves time.

Under-water Pelletizing System

Highly automatic pelletizing system. It is suitable for materials with high MFI and high production capacity requirements. This system includes pelletizer, valve, conveying pipeline, dewatering vibrating screen, silo.

Dry System

* Advanced dewatering vibrosieve and horizontal centrifugal present high drying performance and low energy consumption. 
* Assemble sieves: The sieves are installed and fixed by screws instead of welding, so you can change the sieves easily in the future.

Packing System

Final qualified granules will be blowed into and storaged in our storage silo. 
You can control the weight of each bag granules and monitor the capacity with our capacity online monitoring & quantitative weighting system.

Intelligent System

* Intelligent control system, fewer buttons, more-friendliness
Our system can realized one button start, one button stop and emergency stop. 
* Protection System
Our advanced system can provide workers' life safety protection, plastics Properties Protection and protection from over-heating in compactor
* Remote control and Data transmission
Controlling and monitoring function in LAN net.

 

 

Company Profile

 

FAQ

YOU ARE WELCOME TO OUR FACTORY AT ANY TIME
* ACERETECH is original manufacturer.
* If you interested in our products and we can fulfill your request , you may pay a visit to ACERETECH Factory.
* The meaning of visiting supplier, since seeing is believing, ACERETECH Machinery with own manufacture and developed& research team, we can send you engineers and make sure the high efficiency after-sales service.
SEE ACERETECH MACHINE HOW TO ENSURE THE QUALITY
* In order to ensure the accuracy of each part, we are equipped with a variety of professional processing equipment and we have accumulated professional processing methods over the past years.
* Each component before assembly needs strict control by inspecting personnel.
* Each assembly is in charge by a master who has working experience for more than 15 years
* After all the equipment are completed, we will connect all the machines and run the full production line for at least 12 hours to ensure the stable running in customers' factory

THE AFTER-SALE SERVICE OF ACERETECH MACHINERY
* After finishing the production, we will debug the production line, take photos, videos and send them to customers via mail or instant tools.
* After the commissioning, we will package the equipment by the standard export package for shipment.
* According to the customer's request, we can arrange our engineers to customers' factories to do the installation and training.
* Engineers, sales managers, and after-sales service managers will form an after-sales team, online and offline, to follow the customers' project.