40-1500kg/H Ate Fast Delivery Color Masterbatch Plastic Recycling Twin-Screw Extruder Machine

• Customization: Available
• After-sales Service: Local Service Available
• Warranty: One Year
• Model NO.: ATE
• Plastic Type: Post-Consumer/Post Industry/in-House Plastic Waste
• Screw: Double-Screw
• Automation: Automation
• Computerized: Computerized
• Certification: ISO9001:2008, CE
• Machine Type: Recycling Machine
• Voltage: 380V 50Hz or Customized
• Electric Components: ABB, Ls, Omron, or Customized
• Application: Film, Filament, Raffia, Foam
• Compacting Room Size: 300-1400 L
• Capacity Range: 300-1500kg/H
• Target Being Recycled Material: PP PE Pet ABS PS PC
• Control: P.L.C Control
• Sample/Service Manua: Available
• Factory Location: 2 Hours Drive From Shanghai
• After-Sale Service: Free Spare Parts
• Final Product: Pellets/Granules
• Advantage: Famous Brand Motor
• Business Type: Manufacturer
• Material: Iron
• Transport Package: Wooden Pallet
• Specification: Customzied
• Trademark: ACERETECH
• Origin: Jiangsu Zhangjiagang
• HS Code: 8477209000
• Production Capacity: 100sets/Year

Product Description

 

Product Description

ATE Series Co-rotating Parallel Twin Screw Extruder pelletizing machine
ACERETECH ATE Series Co-rotating Parallel Twin Screw Extruder pelletizing machine consists of motor drive, torque distribution gearbox, processing section, temperature controlling units, die section and down-stream pelletizing system, etc. Which is a specialized and reliable system.
ATE Twin Screw Extruder adopts modular design principle, component standardization manufacturing, which can present stable and reliable performance.
Thanks to the modular principle, ATE extruderscan provide highly customizable solutions according to customers' process and special requirements. Based on different output torque grade, ATE series extruders have basic type and efficiency type.
Multiple cutting system can be combined with ATE Twin Screw Extruder, such as strands pelletizing, hot-face cutting and under-water pelletizing, etc.

Typical Applications:
1.Fiber reinforcement: glass fiber, carbon fiber reinforced PP,PA,PBT,ABS,AS,PC,POM,PET,PPO,PSF,LCP,etc.
2.Ploymer blending :bleding of PC+ABS, PA+ABS,CPE+ABS,PP+EPDM,PA+SBS,etc.
3.Incorporation of fillers :CaCO3,Tale,TiO2,carbon black filled PE,PP,or EVA etc.
4.Cable Compounds:cable sheath,cable insulation compounds of LDPE,HDPE,LLDPE,MDPE;radiation-crosslinkable compounds,optical fiber protection compounds ,heat-shrinkable polymer compounds.
5.Special Compounds :PPR pipe compounds,PE compounds for crosslinked pipes,tobacco filter compounds,etc
6.High Concentration Color Masterbatches: PE,ABS,PS,EVA,PET,PP etc. With high concentration of pigments and other procrssing aids.
7.Masterbatches with Flame Retardants:PP,PA,ABS,EVA,PBT etc.with flame retardants and other additives.
8.Special Functional Masterbatches :Masterbatches with anti-static,anti-abcteria ,or other special functional fillers.
9.Masterbatches for Degradable Polymers:PP,PE,PS etc. Blended with high concentration of starch and other processing aids.

Product Parameters

Machine Size	ATE35	ATE52	ATE65	ATE75	ATE95
Dia. of screw(mm)	35.6	51.4	65.4	71	93
L/D	32-64	32-64	32-64	32-64	32-64
Screw speed Max(rpm)	600	600	600	600	600
Torque per shaft(Nm)	115	415	675	990	2365
Specific torqueT/A3	4.2	5.2	4.8	4.6	5
Output(kg/h)	40-80	150-250	200-400	300-700	550-1500

Detailed Photos

Feeding

>>> To realize automatic feeding of plastic flakes, screw loader and screw feeder are equipped with ASE single screw extruder.
>>> As standard design, plastic flakes conveyed into the screw feeder by the screw loader, we can also install magnetic frame as optional in screw loader storage silo in case material with metal inside;
>>> Feeder motor is controlled by ABB inverter; level sensor which installed in the hopper of screw feeder help realize automatic feeding. 

Melt Filtration

>>> A regular single plate/piston double station screen changer or non-stop double plate/piston four-station screen changer can be installed on head of extruder to present significant filtration performance. The requirements on the filter technology depend heavily on the quality of input material as well as the planned use of granules. high efficiency.

Pelletizing System

>>> Die-face water ring pelletizing system set as the standard granulating method in ACSS-HTM system. 
>>> Self-adjusting pelletiziin head for the best granulate quolity and long uptime thanks to consistently correct blades oressure. RPM of rotatory blades is automatic based on melt extruding pressure.

Twin-Screw Extruder

>>> Screw diameter: 71 mm. L/D = 40 Main drive motor: AC 132 Kw. Speed controlled by ABB inverter. Rotary speed of extruder: 60~600rpm Processing section (barrels and screw elements).

Soft Water Cooling System

>>> Material of input and output pipes is stainless steel. Manual valves to adjust flowing rate of cooling water; solenoid valves are to control opening and closing of cooling water flowing in.

Vibration Dry And Packing System

>>> Advanced dewatering vibration sieve combing with horizontal-type centrifugal dewatering present high performance dried pellets and lower energy consumption..

Intelligent Control

>>> Intelligence Start: One button only Following set logistical sequence and materials processing requirement, interlocked system modules can start by "one button only" 
>>> Intelligence Stop: One button only Each related modular part in ACS system available to shut down by only one button. 
>>> Emergency Stop Emergency stop function is available in ACS system in case that uncertain risk occurred during machine running.

 

Company Profile

 

FAQ

YOU ARE WELCOME TO OUR FACTORY AT ANY TIME
* ACERETECH is original manufacturer.
* If you interested in our products and we can fulfill your request , you may pay a visit to ACERETECH Factory.
* The meaning of visiting supplier, since seeing is believing, ACERETECH Machinery with own manufacture and developed& research team, we can send you engineers and make sure the high efficiency after-sales service.

SEE ACERETECH MACHINE HOW TO ENSURE THE QUALITY
* In order to ensure the accuracy of each part, we are equipped with a variety of professional processing equipment and we have accumulated professional processing methods over the past years.
* Each component before assembly needs strict control by inspecting personnel.
* Each assembly is in charge by a master who has working experience for more than 15 years
* After all the equipment are completed, we will connect all the machines and run the full production line for at least 12 hours to ensure the stable running in customers' factory

THE AFTER-SALE SERVICE OF ACERETECH MACHINERY
* After finishing the production, we will debug the production line, take photos, videos and send them to customers via mail or instant tools.
* After the commissioning, we will package the equipment by the standard export package for shipment.
* According to the customer's request, we can arrange our engineers to customers' factories to do the installation and training.
* Engineers, sales managers, and after-sales service managers will form an after-sales team, online and offline, to follow the customers' project.