High Efficiency PP Washing Machine Production Line for Optimal Output

Product Description

 

Product Description

With years of technology modification and process experience precipitation, ACERETECH has a variety of different solutions for recycling PP PE scraps (LDPE/LLDPE film, PP woven bags, PP non-woven, PE bags, milk bottles, cosmetic containers, vegetable and fruit boxes). With advanced modular design, ACERETECH can freely combine each standard module to provide to customers specialized solutions.
Product Name : AWS- HDPE/PP/PS/ABS/PC/PET Plastic Washing Recycling Machine
In the field of HDPE/PP/PS/ABS/PC/PET recycling projects. Most of the materials come from urban and industrial collection sites,their sizes vary, and the composition of raw materials is different from country to country, even though the composition of HDPE/PP/PS/ABS/PC/PET in the same country is totally different.
ACERETECH team integrated the cleaning line technology in Europe and China and continuously optimized it. Finally, it developed a series of modular equipment that can adapt to the different characteristics of HDPE/PP/PS/ABS/PC/PET materials. Aiming at blow molding packaging bottle/box/cup/barrel/bucket and injection waste recycling. It can realize a cleaning and recycling line and handle hard materials at the same time. And flexible plastic.
Including sorting, size reduction, metal removing, cold and hot washing, high efficiency friction washing and drying modular.
Which can remove ferrous and nonferrous metals, sand, oil, glue, paper and many other different contaminants efficiency

Product Parameters

Device parameters
Size	Capacity	Motor Power	Equipment footprint
AWS PP BAGS 05	500kg/h	560KW	150m 2
AWS PP BAGS 10	1000kg/h	680KW	300m 2
AWS PP BAGS 20	2000kg/h	750KW	450m 2

Unit energy consumption
Content	Average energy consumption per ton of bottle
Electricity	65-85KW
Water	4-6.5T
Detergent (optional)	2-4KG

 

Product Details

Belt Conveyor

Feeding conveyor to the shredder:
* With Load related controlling device for conveyor belt for avoiding of the overfeeding of the shredder;
* Equipped with pull switch surround the conveyor.
Metal detector as optional, for detection of metallic contaminants for protecting of the shredder.

Shredder

* For reduce plastic material size.
* 35% more space inside the cutting chamber built-in hydraulic ram;
* Variable faster ram movement;
* Less space occupied than traditional shredders with horizontal rams;
* Enclosed cutting chamber to prevent; 

L Type Belt Conveyor

Feeding conveyor to the next machine.
L Type belt conveyor connected with the Trommel.
Equipped with pull switch surround the conveyor.

Trommel

Remove stone, dust, loosen caps and small metal.

Prewasher

* The separation tank, built in stainless steel;
* Discharge drum;
* Double discharge system for "heavies", 500 x 500 mm square, motorized valves;
* With pneumatic water in-feed-valve, automatic level control via electronic feeler;
* With compressor blower to inject compressed air to the bottom of the tank;
* With working platform;

Crusher

* The optimal rotor and crushing chamber design reduces energy consumption and increases production;
* The most ideal rotor blade is particularly suitable for heavy material crushing;
* The precise gap between the rotary knife and the fixed knife and the design of the rotor ensure uniformity of the particles and noise controlled in the lowest range;

Screw Loader

* To convey plastic flakes out of crusher into friction washer;
* Parts, that contact with water are made of SUS304.

Friction Washer

* Housing built in stainless steel, welded construction;
* Reinforced, mild steel and higher speed rotor;
* Oversized, outside mounted bearings;
* Stainless steel screen, hole size 3 mm;
* Stainless steel feed - and discharge hoppers for the plastic flakes;
* Water discharge at the bottom;

Electronic Control

* For separation of contaminants or other plastics with gravity > 1 g/cm³ from plastic;
* The separation tank as described above, built in stainless steel;
* Conveying paddles for submerging the material under the water surface;
* Discharge screw;
* Scraper conveyor for discharge of "heavies";
* All drives AC force ventilated motors, to be controlled via frequency converters;
* Stainless steel separation tank body in "Multi Chamber" version for higher separation efficiency and final flake quality;
* With pneumatic water in-feed-valve, automatic level control via electronic feeler;

Dewatering Machine

* Easy maintenance;
* High effective drying and cleaning;
* Reinforced, mild steel and high-speed rotor with exchangeable padels;
* Stainless steel screen hole size 2-3mm in polygon version for higher washing /drying effect;
* Easy replacement of screens (segmental design);
* Housing built in mild steel, welded construction;
* Oversized, outside mounted bearings;

Pipe Drying System

With connecting pipes to the dryer;
Connecting pipes to the cyclone installed above the thermal dryer;
Parts in contact with material built in stainless steel.
 

Storage Silo

* No vertical screw, large base area, higher construction means greater volume;
* Greatly reduced power consumption, agitator breakages due to overloading are avoided;
* Dust free direct feed without a cyclone separator, better filling and easier dust separation possible;
* Lower operating costs for electricity and maintenance;
* No drive gear for an agitator mounted under the silo that would be difficult to protect against moisture and fines.

Company Profile

 

FAQ

YOU ARE WELCOME TO OUR FACTORY AT ANY TIME* ACERETECH is original manufacturer.
* If you interested in our products and we can fulfill your request , you may pay a visit to ACERETECH Factory.
* The meaning of visiting supplier, since seeing is believing, ACERETECH Machinery with own manufacture and developed& research team, we can send you engineers and make sure the high efficiency after-sales service.

SEE ACERETECH MACHINE HOW TO ENSURE THE QUALITY* In order to ensure the accuracy of each part, we are equipped with a variety of professional processing equipment and we have accumulated professional processing methods over the past years.
* Each component before assembly needs strict control by inspecting personnel.
* Each assembly is in charge by a master who has working experience for more than 15 years
* After all the equipment are completed, we will connect all the machines and run the full production line for at least 12 hours to ensure the stable running in customers' factory
THE AFTER-SALE SERVICE OF ACERETECH MACHINERY* After finishing the production, we will debug the production line, take photos, videos and send them to customers via mail or instant tools.
* After the commissioning, we will package the equipment by the standard export package for shipment.
* According to the customer's request, we can arrange our engineers to customers' factories to do the installation and training.
* Engineers, sales managers, and after-sales service managers will form an after-sales team, online and offline, to follow the customers' project.