Jiangsu, China
Business Type:
Manufacturer/Factory & Trading Company
Business Range:
Manufacturing & Processing Machinery, Tools & Hardware
Management System Certification:
ISO 9001
OEM/ODM Service

Twin Screw Extruder, Color Masterbatch, Color Masterbatch Extruder manufacturer / supplier in China, offering Color Masterbatch Twin Screw Compounding Extruding Pelletizing Machine, Plastic Fiber Recycling Granulator Machine, Twin Screw Extruder and Pelletizing System for Pet Recycling and so on.

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Supplier Homepage Products Polymer Compounding Masterbatch Compounding Color Masterbatch Twin Screw Compounding Extruding Pelletizing Machine

Color Masterbatch Twin Screw Compounding Extruding Pelletizing Machine

Get Latest Price
Min. Order / Reference FOB Price
1 Set US $50,000/ Set
Port: Shanghai, China
Production Capacity: 100sets/Year
Payment Terms: L/C, T/T
Raw Material: PE
Screw: Double-Screw
Inverter: Inverter
Electromagnetic Heater: Electromagnetic Heater
Automation: Automatic
Computerized: Computerized

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Basic Info

Model NO.: ATE Series
Customized: Customized
Certification: CE, ISO9001:2008
Condition: New
Voltage: 380V 50Hz or Customized
Electric Components: ABB,Schneider,Ls,Omron, or Customized
Pelletizing Type: Strand/Underwater Pelletizing
Capacity Range: 40-500kg/H
Trademark: ACERETECH
Transport Package: Wooden Pallet
Specification: CE, TUV
Origin: Jiangsu Zhangjiagang
HS Code: 8477209000

Product Description

Color Masterbatch Twin Screw Compounding Extruding Pelletizing Machine

Product description:
Definition of color master batch:
By the high proportion of additives, thermoplastic resin, pigments or the good dispersion of plastic colorants, it chooses the resin of colorants that have good wetting and dispersing effect and good compatibility with being shaded material. It can be explained like: PP/PE/PET/PVC carrier + pigment + additives = color master batch
Generally, we use the special type of extruder to produce this kind of color master batch: ATE Twin Screw Extruder. ATE Series Co-rotating Parallel Twin Screw Extruder consists of motor drive, torque distribution gearbox, processing section, temperature controlling units, die section and down-stream pelletizing system, etc.

Specification:
1.     ATE Series Compounding and Granulating line for Color Master Batch

Process

Color master batch compounding and granulating

Application

50-60%PP/PE/PVC/PET, 40%pigment, 8%additives
Color Master batch: pigment +additives+ PE/PP/PVC/PET  carrier

Output

40-500kg/h, depending on the condition of raw
Material,  formulation and processing, etc.

2.     Main machines included in production line

NO.

Name

1

SHR500A High Speed Mixer

2

Screw Loader

3

Main feeder

4

ATE series Twin Screw Extruder

5

Electric Control System(cabinet)

6

Strands Pelletizing System/ Under-water Pelletizing System

7

Vibrating screen

8

Product hopper


Introduction of parts of ATE Twin Screw Extruder:
ATE Twin Screw Extruder adopts modular design principle, component standardization manufacturing, which can present stable and reliable performance. Thanks to the modular principle, ATE extruders can provide highly customizable solutions according to customers' process and special requirements. Based on different output torque grade, ATE series extruders have basic type and efficiency type.

Process section includes barrels, screw shafts, screw elements, individual temperature heating and cooling unit. Barrels and screw elements are designed in block principle.

Block structure allows the screw elements combine and sequence optimized to realize the process:

Conveying-Plasticization- Compounding & Dispersion- Homogenization- Degassing- Pressure building
Also Block structure allows the barrels adjust freely to the fit the process requirement.

Based on different process position, ATE extruders have different barrels type: feeding barrel, side feeding barrel, close barrel, open on top barrel, vacuum vent barrel, etc. According to the different jobs' requirement, barrels' materials can be nitride steel or bimetallic steel.

Multiple cutting systems can be combined with ATE Twin Screw Extruder, such as strands pelletizing, hot-face cutting and under-water pelletizing, etc.

Both Instrument control and PLC control are available to apply in the ATE electrical controlling system. All the key electrical parts adopt European brands to guarantee the controlling system with significant and stable performance.
 
Main technical specification:

Machine Size

Screw Diameter(mm)

L/D

Screw Speed
Max.(rpm)

Motor power
(Kw)

Torque per shaft
(Nm)

Specific torque
T/A3

Throughput rate
(kg/h)

ATE35

35.6

36-44

600

15

115

4.2

40-80

ATE52

51.4

36-44

600

55

415

5.2

120-150

ATE65

62.4

36-44

600

90

675

4.8

250-350

ATE75

71

36-44

600

132

990

4.6

350-500

 
Advantages of color master batch:
1. High concentration of pigment 
2. Excellent dispersion, good heat-resistant, high color fastness, stable performance and shows bright color
3. Non-toxic, environmental-friendly
4. Compatible with various material PE/PP/PS/ABS/HIPS/PVC/TPR etc.
5. Wide application: blow moulding, blowing film, injection moulding, extrusion, spin-dyeing, cable sheathing, etc.
6. Range of industrial application: office automation, household appliances, film and packing material, textile, sheet, pipe, medical appliances, toys and so on.
 
Advantages of the production line
1.     It can produce high-quality, high-quantity filler master batch
2.     It works with high efficiency
3.     It's computerized with high automation

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