Quality Assurance 150-1200kg/H PP Plastic Package Foam Material Recycling Pelletizing Machine

• Customization: Available
• After-sales Service: Local Service Available
• Warranty: 2 Years
• Model NO.: ACSS Plastic Recycling Machine
• Material Processed: Post-Consumer/Post Industry/in-House Plastic Waste
• Plastic Type: Post-Consumer/Post Industry/in-House Plastic Waste
• Screw: Single-Screw
• Automation: Automation
• Computerized: Computerized
• Certification: ISO9001:2008, CE, TUV
• Machine Type: Recycling Machine
• Voltage: 380V 50Hz or Customized
• Electric Components: Ceramic Heater or Far-Infrared Heater
• Application: Film, Filament, Raffia, Foam
• Compacting Room Size: 300-1400 L
• Capacity Range: 150kg/H-1200kg/H
• Target Being Recycled Material: PP PE Pet ABS PS PC
• Control: P.L.C Control
• Sample/Service Manua: Available
• Factory Location: 2 Hours Drive From Shanghai
• After-Sale Service: Free Spare Parts
• Final Product: Pellets/Granules
• Advantage: Famous Brand Motor
• Business Type: Manufacturer
• Material: Iron
• Transport Package: Wooden Pallet
• Specification: Customzied
• Trademark: ACERETECH
• Origin: Jiangsu Zhangjiagang
• HS Code: 8477209000
• Production Capacity: 100sets/Year
• Package Size: 500.00cm * 200.00cm * 200.00cm
• Package Gross Weight: 2700.000kg

Product Description

Product Description

ACSS Two stage Compacting and Pelletizing machine
To meet the market demand, ACERETECH developed and launched environmental 3 in 1 integrated plastic granulation recycling system--ACSS-HTM TWO STAGE  EXTRUDER COMPACTING AND PELLETIZING MACHINE.
It is different from traditional granulation line.This ACSS-HTM smart plastic recycling pelletizing machine pays more attention to protecting the physical properties of environmental plastics, can maintain the plasticity, toughness and durability of the original environmental plastics as far as possible.
Machine Working Process:
The equipment includes the belt conveyor/ hauling off feeding device, compactor, single screw extruder with double zone vacuum degassing system, filters, VACUUM DEGASSING SYSTEM, second stage extruder, second  filter, water-ring pelletzing system/ under-water pelletizing/ water strands pelletizing system/ under water strands pelletizing system, dryer, product silo and electric cabinet control system.
With well understanding of characteristics of different plastic materials and modular design, ACSS-H^TM pelletizing machine optimizes size-reduction and pre-heating precess in the compactor, avoids over-heating or degradation. And with precise temperature control and optimized plasticization design, it ensures reliable quality of plastic granules.

Product Parameters

SPECIFICATIONS
Machine Model	ACSS
Target Recycled Material	HDPE, LDPE, PP, BOPP, CPP, OPP, PA, PC, PS, PU, ABS,PET
Final Product Shape	Particles
System composition	Belt Conveyor, Cutting Compactor, Single Screw Extruder, Filtration, Pelletizer, Water Cooling Device, Dehydration Section,Conveyor Fan, Product Silo.
Output Range	150kg/h-1200kg/h
Feeding Device	Belt Conveyor (Standard), Roll Hauling off device (Optional)
Compactor Volume	300L-1400L
Diameter of screw	80mm-180mm (Standard)
Material of screw	38CrMoAlA (SACM-645), Bimetal (Optional)
L/D of screw	31/1, 32/1, 34/1, 36/1 (According to the characteristics of recycling)
Heater of barrel	Ceramic heater or Far-infrared heater
Cooling of Barrel	Air cooling of fans through blowers
Vacuum deashing exhaust	Two Double-zone vacuum degassing system (Standard)
Pelletizing type	Water-ring pelletizing/ water-strands pelletizing/ Under-water pelletizing
Voltage Standard	According to the Voltage of the Customer's Location
Optioanl device	Metal detector, Roll hualing off device, Masterbatch and additives feeder
Warranty	13 months from the date of bill of lading
Technical services	project design, factory construction, installation and recommendations, commissioning

ACSS-H^TM series single-stage compactor-granulator machine
Model	Compactor Volume (L)	Compactor motor	Screw diameter(mm)	L/D ratio	Power(kw)	Productivity(kg/h)
ACSS-H80/120	300	37	80	42	45/55	160-220
			120	10	22
ACSS-H100/120	500	55	100	42	90/110	300-380
			120	10	30
ACS-H120/150	800	90	120	42	132	450-500
			150	10	37
ACS-H140/150	1000	110	140	42	160/185	500-650
			150	10	45
ACS-H160/180	1200	132	160	42	220/250	800-1000
			180	10	55
ACS-H180/200	1600	160	180	42	315	1000-1200
			200	10	75

Detailed Photos

Feeding & Compacting

>>> Multiple selection of smart feeding method: 
Plastic scraps can choose belt conveyor; 
Rolls' scraps can choose roll hauling off device;
Feeding speed is automatically.
>>> Strong crushing and compacting unit:
Rotatory blades of compactor will cut up incoming scraps;
Frictional heating will dry and compacts the materials;
Feed from the compactor directly into the extruder.
Sliding gate make it can handle both film and rigid scraps.

Extrusion & Degassing

>>> Specialized single screw extruder: 
Equipped with high torque gearbox with integrated design; 
36D to 42D processing section to gently melt the plastics;
Bi-metal Screws and barrels ensure 2 times use life than usual.
>>> Double-zone vacuum degassing system
Double-zone degassing can remove the volatiles efficiency;
Equipped with vacuum tank, which store the impurities, small molecules or oil stains from the exhaust.

The Second Stage Extruder Machine

>>> With this second stage extruder, you will achieve another vacuum degassing system between the two stage extruders, it can remove the most of the high printing on the material. Also, you will have another filter system at the end of the second stage extruder, which is good for high contaminated material recycling.
 

Melt Filtration

>>> Plate type double station filter: 
Cost - effective,Easy to operate;
>>> Piston type large area filter:
Suitable for heavy contaminated material
Suitable for large capacity recycling machine;
>>> SCF type Self-clean filter
No need to change the mesh screen;
Automatically discharge the impurities;
Can realize 60mesh, 80mesh 100mesh and 120mesh.

Pelletizing System

>>> For different materials and different usage scenarios, 
we can provide you different pelletizing systems. 
Water-ring pelletizing system: 
Standard granulating method in ACS-H system; 
Self-adjusting pelletizing head ;
RPM of rotatory blades is automatic.

Pelletizing System

>>> Under-water pelletizing system:
Suitable for big capacity, automatically,
Applicable to a wider range of materials.

Pelletizing System

>>> Water-strands pelletizing system:
Cost-effective;
Suitable for the material which MFI is higher than 8.

Drying & Packing System

>>> Vibration: 
Sieve is made of Stainless steel ; 
Dewatering granules and selecting size.
Centrifugal dryer:
Horizontal-type which is lower energy consumption;
Blower on the dryer to remove the moisture further;
Equipped with sound-proofing cover to reduce noise.
Product silo:
All pipes and silos wrapped with sound -proofing cotton;
Optional Capacity online monitoring & Quantitative weighing.

Intelligence  Operating 

>>> Intelligence Start: One button only.
>>> Intelligence Stop: One button only.
>>> Emergency Stop: One button only.
Remote monitoring and information transmission.

FAQ

 

YOU ARE WELCOME TO OUR FACTORY AT ANY TIME
* ACERETECH is original manufacturer.
* If you interested in our products and we can fulfill your request , you may pay a visit to ACERETECH Factory.
* The meaning of visiting supplier, since seeing is believing, ACERETECH Machinery with own manufacture and developed& research team, we can send you engineers and make sure the high efficiency after-sales service.

SEE ACERETECH MACHINE HOW TO ENSURE THE QUALITY
* In order to ensure the accuracy of each part, we are equipped with a variety of professional processing equipment and we have accumulated professional processing methods over the past years.
* Each component before assembly needs strict control by inspecting personnel.
* Each assembly is in charge by a master who has working experience for more than 15 years
* After all the equipment are completed, we will connect all the machines and run the full production line for at least 12 hours to ensure the stable running in customers' factory

THE AFTER-SALE SERVICE OF ACERETECH MACHINERY
* After finishing the production, we will debug the production line, take photos, videos and send them to customers via mail or instant tools.
* After the commissioning, we will package the equipment by the standard export package for shipment.
* According to the customer's request, we can arrange our engineers to customers' factories to do the installation and training.
* Engineers, sales managers, and after-sales service managers will form an after-sales team, online and offline, to follow the customers' project.