160-1200kg/H PP/PE/ABS/PS/PC Flakes/Regrinds Plastic Bottle Granulator Machine

• Customization: Available
• After-sales Service: Local Service Available
• Warranty: 1 Year
• Model NO.: ACS-H
• Material Processed: Film
• Plastic Type: PE
• Screw: Single-Screw
• Automation: Automation
• Computerized: Computerized
• Certification: CE, CE ISO9001 TUV
• Type: Recycling Granulator
• Compactor Volume: 300L-1400L
• Material of Screw: 38crmoala (Sacm-645), Bimetal (Optional)
• Output Range: 150kg/H-1200kg/H
• Dimension(L*W*H): According to Model
• Screw Design: Single
• Voltage: 220V 380V 440V or Customized
• Final Product Shape: Particles
• Output (Kg/H): 150 - 1200
• Function: Make Recycle Plastic Granules
• Diameter of Screw: 80mm-180mm (Standard)
• Applicable Industries: Manufacturing Plant, Food & Beverage Factory
• Application: Waste Plastic Recycling
• Power (Kw): According to Model
• Transport Package: Wooden Pallet
• Trademark: Aceretech
• Origin: Jiangsu, China
• HS Code: 8477209000
• Production Capacity: 10 Set/Sets Per Month
• Package Size: 500.00cm * 200.00cm * 200.00cm
• Package Gross Weight: 2700.000kg

Product Description

 

Product Description

The acs series compacting and pelletizing system combines function of crushing, compacting, plasticization and pelletizing to one step.applied in the plastics recycling and pelletizing process.

ACS system is a reliable and efficiency solution for plastics films, raffias, filaments, bags, woven bags and foaming materials re-pelletizing.
Final productions produced by acs system are in the form of pellets/ granules, can directly put into the production line for film blowing, pipe extrusion and plastics injection, etc.
The ACS-H plastic recycling machine combines cutting, extrusion and pelletizing into one compact and efficient recycling line. The cutter compactor of the recycling machine prepares (pre-conditions) the material into an ideal condition for the extrusion process and feed the material directly into the extruder with a centrifugal force. Comparing to the conventional recycling machines, this integrated system does not require a separate crusher, andtherefore, eliminates the problem of inconsistent feeding (over-feeding or insufficient feeding).

Aceretech Recyclable Plastics Include:

1. Pellets from in-house, post-industrial recycling
On average, post-industrial waste makes up 5% or more of the entire production line, making in-house recycling very important nowadays as it can significantly reduce the cost of raw/virgin material purchasing.
The plastic pellets produced from in-house waste are almost like-new and can be re-used for producing high quality plastic products once again.
2. Pellets from post-consumer recycling
The ACS-H is also designed to work with washed, post-consumer and used agricultural film. The cutter compactor, which generates frictional heat during the compacting process, helps to further dry and remove the water moisture from the washed film flakes (processed first by the washing lines). The recycled pellets can be used again in extrusion process, whether 100% (such as garbage bag, LDPE pipe production and etc) or as part of the mixture to reduce raw material cost. The pellets quality can also be improved by direct dosing of masterbatch and additives.

Product Parameters

Machine Model	ACS
Target Recycled Material	HDPE, LDPE, PP, BOPP, CPP, OPP, PA, PC, PS, PU, ABS,PET
Final Product Shape	Particles
System composition	Belt Conveyor, Cutting Compactor, Single Screw Extruder, Filtration, Pelletizer, Water Cooling Device, Dehydration Section,Conveyor Fan, Product Silo.
Output Range	150kg/h-1200kg/h
Feeding Device	Belt Conveyor (Standard), Roll Hauling off device (Optional)
Compactor Volume	300L-1400L
Diameter of screw	80mm-180mm (Standard)
Material of screw	38CrMoAlA (SACM-645), Bimetal (Optional)
L/D of screw	31/1, 32/1, 34/1, 36/1 (According to the characteristics of recycling)
Heater of barrel	Ceramic heater or Far-infrared heater
Cooling of Barrel	Air cooling of fans through blowers
Vacuum deashing exhaust	Two Double-zone vacuum degassing system (Standard)
Pelletizing type	Water-ring pelletizing/ water-strands pelletizing/ Under-water pelletizing
Voltage Standard	According to the Voltage of the Customer's Location
Optioanl device	Metal detector, Roll hualing off device, Masterbatch and additives feeder
Warranty	13 months from the date of bill of lading
Technical services	project design, factory construction, installation and recommendations, commissioning

Suitable Products

Final Products

Detailed Photos

Feeding

Motor drives of conveyor belt and hauling device cooperate with abb inverter. feeding speed of conveyor belt or roll hauling off is fully automatic based on how full the compactor's room is. metal detector can be combined with belt conveyor and can interlock with control system, to warn and stop the system, in case that metal is found in feeding section.

Sliding Gate 

It can handle both hard and soft materials. The sliding gate controls the residence time of the material in the compactor to achieve the effect of pre-drying and ensure that clean and dry material enters the barrel. Material that fails to achieve the treatment effect will not be able to enter the next process. PLC accurately controls the quantity of forced feeding materials to ensure production capacity.

Intelligent Control

Following set logistical sequence and materials processing requirement, interlocked system modules can start by "one button only", to avoid mistake or fault occurred by manual operation.Each related modular part in ACS-H system available to shut down by only one button, to protect whole ACS-H system from fault hand operation.Emergency stop function is available in ACS-H system in case that uncertain risk occurred during machine running.

Remote Monitoring

System program remote monitoring and transmission system,bluetooth both are available for ACS-H system realizing functions of remote monitoring and information transmission.
 

Single Screw Extruder

By screw's rotation, the plastic material goes forward, to finish the processing of compacting, melting, homogenization. Material of screw adopts qualified nitride steel(38CrMoAlA), process of CNC, with nitride treatment, has the ability of corrosion resistance and wear-resisting. With the specialized design of screw, even running with high speed, the material of polyolefin can be well melted under lower temperature and lower melting pressure.

Barrel 

It is part of screw pair, made of nitride steel, inner surface with nitriding treatment, to present higher surface hardness and better wear-resisting. The hot energy generated by heaters transmits through the barrel to the inside plastic materials, makes the plastic melting; with the temperature sensors and cooling fans which assembled on each heating zone.

Vacuum Degassing

Its function is to remove the low molecule and remain moisture from the melts which happened during the plastic raw material melting.
The vacuum degassing system consists of vacuum pump, vacuum room, filtering tank, pressure guage and pipelines. Vacuum pump is water ring type, forms the high negative pressure by the water sealing, suitable to waste gas and water enforcingly separate.
 

Compactor

A specialized single screw extruder applied to gently melt the pre-compacted material. the plastic scraps will be well melted, plasticized in a 34d to 36d processing section. with double-zone vacuum degassing system, volatiles such as low molecular and moisture will be removed efficiency, especially suitable to heavy printed film and material with water content.

2 In 1 Option

The new SCF self-cleaning filtration system makes non-stopping recycling extrusion, especially suitable to highly contaminated materials re-pelletizing. Different from traditional screen changers, which requires timely change the dirty wire mesh, the SCF system will present continuous filtering performance, and remove the contaminates from the surface of steel screen plate automatically.SCF filtration system can handle and remove up to 5%. 

Melt Filtration

A regular single-plate/ piston double-station screen changer or non-stop double-plate/ piston four-station can be installed on head of extruder to present significant filtration performance. the requirements on the filter echnology depend heavily on the quality of the input material as well as the planned use of granules.
 

Pelletizing 

Water ring pelletizing system set as the standard granulating method. self-adjusting pelletizing head for the best granulate quality and long uptime thanks to consistently correct blades pressure. The production line can be equipped with three kinds of granulation methods: water circumferential cutting, water-cooled stretching, automatic stretching or underwater granulation.

Vibration Dry 

Advanced dewatering vibration sieve combining with horizontal- type centrifugal dewatering present high-performance dried pellets and lower energy consumption.

Higher Pellets Quality

The stable material feeding together with the hot die face pelletizer produce round-shaped, uniformed size pellets that are higher in value and optimal for reproduction (extrusion processes),such as blown film extrusion and pipe extrusion.

Production Silo

Storage in the production silo.

 

More Product Series

 

Company Profile

FAQ

 YOU ARE WELCOME TO OUR FACTORY AT ANY TIME
* ACERETECH is original manufacturer.
* If you interested in our products and we can fulfill your request , you may pay a visit to ACERETECH Factory.
* The meaning of visiting supplier, since seeing is believing, ACERETECH Machinery with own manufacture and developed& research team, we can send you engineers and make sure the high efficiency after-sales service.

SEE ACERETECH MACHINE HOW TO ENSURE THE QUALITY
* In order to ensure the accuracy of each part, we are equipped with a variety of professional processing equipment and we have accumulated professional processing methods over the past years.
* Each component before assembly needs strict control by inspecting personnel.
* Each assembly is in charge by a master who has working experience for more than 15 years
* After all the equipment are completed, we will connect all the machines and run the full production line for at least 12 hours to ensure the stable running in customers' factory

THE AFTER-SALE SERVICE OF ACERETECH MACHINERY
* After finishing the production, we will debug the production line, take photos, videos and send them to customers via mail or instant tools.
* After the commissioning, we will package the equipment by the standard export package for shipment.
* According to the customer's request, we can arrange our engineers to customers' factories to do the installation and training.
* Engineers, sales managers, and after-sales service managers will form an after-sales team, online and offline, to follow the customers' project.