320-2100kg/H Plastic Pet/Nylon PA6 PA66 Film/Fiber/Filament/Fiber Cloth Recycling Granulator Machine

• Customization: Available
• After-sales Service: Local Service Available
• Warranty: 2 Years
• Model NO.: ACS-PRO
• Raw Material: Post-Consumer/Post Industry/in-House Plastic Waste
• Screw: Single-Screw
• Inverter: Inverter
• Electromagnetic Heater: Ceramic Heater or Far-Infrared Heater
• Automation: Automatic
• Computerized: Computerized
• Customized: Customized
• Certification: CE, ISO9001:2008
• Condition: New
• Machine Type: Recycling Machine
• Voltage: 380V 50Hz or Customized
• Electric Components: ABB, Ls, Omron, or Customized
• Application: Film, Filament, Raffia, Foam
• Compacting Room Size: 800L-2800L
• Capacity Range: 320kg/H-2100kg/H
• Target Being Recycled Material: PP PE Pet ABS PS PC
• Control: P.L.C Control
• Sample/Service Manua: Available
• Factory Location: 2 Hours Drive From Shanghai
• After-Sale Service: Free Spare Parts
• Final Product: Pellets/Granules
• Advantage: Famous Brand Motor
• Business Type: Manufacturer
• Material: Iron
• Transport Package: Wooden Pallet
• Specification: Customzied
• Trademark: ACERETECH
• Origin: Jiangsu Zhangjiagang
• HS Code: 8477209000
• Production Capacity: 100sets/Year
• Package Size: 500.00cm * 200.00cm * 200.00cm
• Package Gross Weight: 2700.000kg

Product Description

Product Description

ACS -PRO Compacting and Pelletizing Machine
To meet the market demand, ACERETECH developed and launched environmental 3 in 1 integrated plastic granulation recycling system--ACS-PRO COMPACTING AND PELLETIZING MACHINE, which is excellent degassing and filtering performance for recycling.
It is different from traditional granulation line.This ACS-PRO is the entirely new standard recycling and pelletizing system with optimized super long L/D ratio, filtering ahead of vacuum degassing, specially suit to the waste plastics such as high contaminated and heavily printed recycling and pelletizing..
Machine Working Process:
The equipment includes the belt conveyor/ hauling off feeding device, compactor, single screw extruder ,middle filtering system,  double zone vacuum degassing system, second filter system, water-ring pelletzing system/ under-water pelletizing/ water strands pelletizing system/ under water strands pelletizing system, dryer, product silo and electric cabinet control system.
With well understanding of characteristics of different plastic materials and modular design, ACS-PRO pelletizing machine optimizes size-reduction and pre-heating precess in the compactor, avoids over-heating or degradation. The drive of compactor contolled by inverter, together with sliding gate device installed on the outlet of compactor room, to guarantee ACS-PRO not only handle loosing material recycling but also rigid regrinds material re-pelletizing.

Product Parameters

SPECIFICATIONS
Machine Model	ACS-Pro
Target Recycled Material	HDPE,LDPE,PP,BOPP,CPP,OPP,PA,PC,PS,PU,ABS
Final Product Shape	Particles
System composition	Belt Conveyor, Air Exhausting Device, Sliding Gate, Cutting Compactor with Inverter, Single Screw Extruder, Filtration first, Vacuum Degassing, Pelletizer, Water Cooling Device, Dehydration Section, Conveyor Fan, Product Silo.
Output Range	320kg/h-2100kg/h
Feeding Device	Belt Conveyor (Standard), Roll Hualing off device (Optional)
Compactor Volume	800L-2800L
Diameter of screw	100mm-180mm
Material of screw	Bimetal
L/D of screw	50/ 1
Heater of barrel	Ceramic heater or Far-infrared heater
Cooling of Barrel	Air cooling of fans through blowers
Vacuum deashing exhaust	Two Double-zone vacuum degassing system (Standard)
Pelletizing type	Water-ring pelletizing/ water-strands pelletizing/ Under-water pelletizing
Voltage Standard	According to the Voltage of the Customer's Location
Optioanl device	Metal detector, Roll hualing off device, Masterbatch and additives feeder
Warranty	13 months from the date of bill of lading
Technical services	project design, factory construction, installation and recommendations, commissioning

Model	Compactor Volume (L)	Screw diameter(mm)	L/D ratio	Productivity(kg/h) for LDPE/LLDPE	Productivity(kg/h) for BOPET/PET
ACS-PRO1008	800	100	50	400-500	500-600
ACS-PRO1414	1400	140	50	900-1000	900-1150
ACS-PRO1616	1600	160	50	1300-1500	1200-1600
ACS-PRO1828	2800	180	50	1800-2000	1800-2100

Detailed Photos

Feeding & Compacting

>>> Multiple selection of smart feeding method: 
Plastic scraps can choose belt conveyor; 
Rolls' scraps can choose roll hauling off device;
Feeding speed is automatically.
>>> Strong crushing and compacting unit:
Rotatory blades of compactor will cut up incoming scraps;
Frictional heating will dry and compacts the materials;
Feed from the compactor directly into the extruder.
Sliding gate make it can handle both film and rigid scraps.

Extrusion & Degassing

>>> Specialized single screw extruder: 
Equipped with high torque gearbox with integrated design; 
50D processing section to gently melt the plastics;
Bi-metal Screws and barrels  ensure 2 times use life than usual..
>>> Double-zone vacuum degassing system
Double-zone degassing can remove the volatiles efficiency;
Equipped with vacuum tank, which store the impurities, small molecules or oil stains from the exhaust.

Melt Filtration

>>> Plate type double station filter: 
Cost - effective,Easy to operate;
>>> Piston type large area filter:
Suitable for heavy contaminated material
Suitable for large capacity recycling machine;
>>> SCF type Self-clean filter
No need to change the mesh screen;
Automatically discharge the impurities;
Can realize 60mesh, 80mesh 100mesh and 120mesh.

Pelletizing System

>>> For different materials and different usage scenarios, 
we can provide you different pelletizing systems. 
Water-ring pelletizing system: 
Standard granulating method in ACS-H system; 
Self-adjusting pelletizing head ;
RPM of rotatory blades is automatic.

Pelletizing System

>>> Under-water pelletizing system:
Suitable for big capacity, automatically,
Applicable to a wider range of materials.

Pelletizing System

>>> Water-strands pelletizing system:
Cost-effective;
Suitable for the material which MFI is higher than 8.

Drying & Packing System

>>> Vibration: 
Sieve is made of Stainless steel ; 
Dewatering granules and selecting size.
Centrifugal dryer:
Horizontal-type which is lower energy consumption;
Blower on the dryer to remove the moisture further;
Equipped with sound-proofing cover to reduce noise.
Product silo:
All pipes and silos wrapped with sound -proofing cotton;
Optional Capacity online monitoring & Quantitative weighing. 

Intelligence  Operating

>>> Intelligence Start: One button only.
>>> Intelligence Stop: One button only.
>>> Emergency Stop: One button only.
Remote monitoring and information transmission.

Company Profile

 

FAQ

 YOU ARE WELCOME TO OUR FACTORY AT ANY TIME
* ACERETECH is original manufacturer.
* If you interested in our products and we can fulfill your request , you may pay a visit to ACERETECH Factory.
* The meaning of visiting supplier, since seeing is believing, ACERETECH Machinery with own manufacture and developed& research team, we can send you engineers and make sure the high efficiency after-sales service.

SEE ACERETECH MACHINE HOW TO ENSURE THE QUALITY
* In order to ensure the accuracy of each part, we are equipped with a variety of professional processing equipment and we have accumulated professional processing methods over the past years.
* Each component before assembly needs strict control by inspecting personnel.
* Each assembly is in charge by a master who has working experience for more than 15 years
* After all the equipment are completed, we will connect all the machines and run the full production line for at least 12 hours to ensure the stable running in customers' factory

THE AFTER-SALE SERVICE OF ACERETECH MACHINERY
* After finishing the production, we will debug the production line, take photos, videos and send them to customers via mail or instant tools.
* After the commissioning, we will package the equipment by the standard export package for shipment.
* According to the customer's request, we can arrange our engineers to customers' factories to do the installation and training.
* Engineers, sales managers, and after-sales service managers will form an after-sales team, online and offline, to follow the customers' project.