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Aceretech Machinery Co., Ltd.

Plastic Recycling Machine, Plastic Granulator, Plastic Machine manufacturer / supplier in China, offering High Efficiency Acs1400/180 Agglomerating and Pelletizing Machine for PP/PE/EPE/EPS, Medium Shredder/Granulator for Plastic/Woods/Paper/Cable, Twin Screw Extruder and Pelletizing Line for Pet and so on.

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High Efficiency Acs1400/180 Agglomerating and Pelletizing Machine for PP/PE/EPE/EPS

FOB Price: US $127,000 / Set
Min. Order: 1 Set
Min. Order FOB Price
1 Set US $127,000/ Set
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Production Capacity: 100sets/Year
Transport Package: Wooden Pallet
Payment Terms: L/C, T/T

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Basic Info
  • Model NO.: ACS 1400/180
  • Plastic Type: PE
  • Automation: Automation
  • Certification: ISO9001:2008, CE
  • Electric Components: ABB,Schneider,Ls,Omron, or Customized
  • Compacting Room Size: 1400 L
  • Diamater of Screw: 180
  • Specification: CE, TUV
  • HS Code: 8477209000
  • Material Processed: Film
  • Screw: Single-Screw
  • Computerized: Computerized
  • Voltage: 380V 50Hz or Customized
  • Application: Film, Filament, Raffia, Foam
  • Capacity Range: 1000-1200kg/H
  • Trademark: ACERETECH
  • Origin: Jiangsu Zhangjiagang
Product Description
High Efficiency ACS1400/180 Agglomerating and Pelletizing Machine for PP/PE/EPE/EPS
High Efficiency Acs1400/180 Agglomerating and Pelletizing Machine for PP/PE/EPE/EPS
The ACS 1400/180 compacting and pelletizing system combines function of crushing, compacting, plasticization and pelletizing to one step, applied in the plastics recycling and pelletizing process. ACS system is a reliable and efficiency solution for plastics films, raffias, filaments, bags, woven bags and foaming materials re-pelletizing.

Final productions produced by ACS 1400/180 are in the form of pellets/ granules, can directly put into the production line for film blowing, pipe extrusion and plastics injection, etc.

Specifications:
Model NameACS 1400/180
Recycling MaterialHDPE, LDPE, LLDPE, PP, BOPP, CPP, OPP, PA, PC, PS, PU, EPS
Final Product ShapePellets/ Granules
System CompositionBelt conveyor, cutting compactor, single screw extruder, pelletizing device, water cooling unit, dewatering section, conveying blower and production silo
Output Range1000kg/h-1200kg/h
Feeding DeviceBelt conveyor (standard), Rolls hauling off device (Optional)
Compactor Volume1400 Liters
Screw Diameter180mm (standard)
Screw material38CrMoAlA nitride steel( SACM-645), bimetallic ( Optional)
Screw L/D31/1, 32/1, 34/1, 36/1 (depending on features of recycles)
Barrel's HeatingCeramic heater or Casting Aluminum heater
Barrel's CoolingAir cooling through fan blowers
Vacuum DegassingDouble vented degassing (Standard)
Pelletizing TypeWater ring die-face hot pelletizing
Voltage StandardDepending on project's location
Optional DevicesMetal detector, rolls hauling off device, micro feeder for masterbatch, additives, chiller, etc.
Delivery Time60 days after order takes effect.
Warranty13 months since date of bill of lading
Technical ServiceProject design, suggestion on factory construction, installation and commissioning

Working steps of ACS 1400/180 compacting and pelletizing system
1. Feeding: as standard design, plastic scraps such as film, filament, raffias conveyed into the compacting room through belt conveyor; to handle rolls' scraps, roll hauling off device is an optional feeding method. Motor drives of conveyor belt and hauling device cooperate with ABB inverter. Feeding speed of conveyor belt or roll hauling off is fully automatic based on how full the compactor's room is. Metal detector can be combined with belt conveyor, and can interlock with control system, to warn and stop the system, in case that metal is found in feeding section.
High Efficiency Acs1400/180 Agglomerating and Pelletizing Machine for PP/PE/EPE/EPS

2. Crushing and compacting: the rotatory blades of compactor will cut up incoming scraps. Frictional heating which caused by high speed rotatory blades will heat and let scraps shrinking just below their agglomerating point. Optimal designed guide structure compacts the material and directs it into extruder screw. Crushes, dries and compacts the material which enables a fast and stable feeding from the compactor directly into the extruder.
High Efficiency Acs1400/180 Agglomerating and Pelletizing Machine for PP/PE/EPE/EPS

3. Plasticization and degassing: A specialized single screw extruder applied to gently melt the pre-compacted material. The plastic scraps will be well melted, plasticized in a 32 to 34D processing section. With double-zone vacuum degassing system, volatiles such as low molecular and moisture will be removed efficiency, especially suitable to heavy printed film and material with some water content.
High Efficiency Acs1400/180 Agglomerating and Pelletizing Machine for PP/PE/EPE/EPS

4. Melt filtration: a regular single-plate/ piston double-station screen changer or non-stop double-plate/ piston four-station can be installed on head of extruder to present significant filtration performance. The requirements on the filter technology depend heavily on the quality of the input material as well as the planned use of granules.
High Efficiency Acs1400/180 Agglomerating and Pelletizing Machine for PP/PE/EPE/EPS

5. Pelletizing: die-face water ring pelletizing system set as the standard granulating method in ACS system. Self-adjusting pelletizing head for the best granulate quality and long uptime thanks to consistently correct blades pressure. RPM of rotatory blades is automatic based on melt extruding pressure. Advanced dewatering vibration sieve combining with horizontal-type centrifugal dewatering present high performance dried pellets.
High Efficiency Acs1400/180 Agglomerating and Pelletizing Machine for PP/PE/EPE/EPS

Main technical parameter:
Machinery sizeData of compactorData of single screw extruderThroughput rate(Kg/hr)
Efficiency volume(Liter)Motor power(Kw)Diameter of screw(mm)L/DMotor power(Kw)
ACS1400/1801400315180343151000-1200
 
Advantages of ACS compacting and pelletizing system
1. Combine crushing, compacting and pelletizing steps in one system, less-labor cost;

2. Higher efficiency feeding, suitable to film, filament, raffia, foaming materials;

3. Higher output and lower energy consumption.

Why choose us
1.Lower investment cost for a high quality and durable machine;
 
2.Low energy consumption with high production output;

3.Overseas installation and training are available;

4.Machine warranty with spares in stocking and in-time delivery;
 
5.Fast machine delivery and installation: AceRetech produces on an average of 10 sets of plastic machines per month and can deliver the machine faster than most manufacturers. The regular delivery time of an AceRetech recycling machine is 60 days.
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