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Aceretech Machinery Co., Ltd.

Plastic Recycling Machine, PP Film Recycling Machine, Plastic Recycling Line manufacturer / supplier in China, offering Plastic PE/PP Film/Bags Compacting Pelletizing Machine, Waste/Used PP Woven Bags Recycling Washing Machine, Single Stage Re-Granulating Machine for Plastic Foaming Material and so on.

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Supplier Homepage Product Plastic Recycling Pelletizing Film Recycling Pelletizing Plastic PE/PP Film/Bags Compacting Pelletizing Machine

Plastic PE/PP Film/Bags Compacting Pelletizing Machine

FOB Price: US $50,000 / Set
Min. Order: 1 Set
Min. Order FOB Price
1 Set US $50,000/ Set
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Port: Shanghai, China
Production Capacity: 100sets/Year
Payment Terms: L/C, T/T

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Basic Info
  • Model NO.: ACS500/100
  • Plastic Type: PE
  • Automation: Automation
  • Certification: ISO9001:2008, CE
  • Throughput Rate: 300-350kg/Hr
  • Efficient Volume of Compactor: 500L
  • Transport Package: Wooden Pallet
  • Origin: Jiangsu Zhangjiagang
  • Material Processed: Film
  • Screw: Single-Screw
  • Computerized: Computerized
  • Raw Material: PP,PE,PA,PVC,EPE,EPS
  • Pelletizing System: Water-Ring
  • Trademark: ACERETECH
  • Specification: CE
  • HS Code: 8477209000
Product Description
Plastic PE/PP film/bags  Compacting Pelletizing Machine

Plastic PE/PP Film/Bags Compacting Pelletizing Machine

The ACS500/100 compacting and pelletizing system combines function of crushing, compacting, plasticization and pelletizing to one step, applied in the plastics recycling and pelletizing process. ACS500/100 system is a reliable and efficiency solution for plastics films, raffias, filaments, bags, woven bags and foaming materials re-pelletizing.

Final productions produced by ACS500/100 system are in the form of pellets/ granules, can directly put into the production line for film blowing, pipe extrusion and plastics injection, etc.

Specifications:

 
Model NameACS500/100
Recycling MaterialHDPE, LDPE, LLDPE, PP, BOPP, CPP, OPP, PA, PC, PS, PU, EPS
Final Product ShapePellets/ Granules
System CompositionBelt conveyor, cutting compactor, single screw extruder, pelletizing device, water cooling unit, dewatering section, conveying blower and production silo
Output Range300kg/h-350kg/h
Feeding DeviceBelt conveyor (standard), Rolls hauling off device (Optional)
Compactor Volume500Liters
Screw Diameter100mm (standard)
Screw material38CrMoAlA nitride steel( SACM-645), bimetallic ( Optional)
Screw L/D36(depending on features of recycles)
Barrel's HeatingCeramic heater or Casting Aluminum heater
Barrel's CoolingAir cooling through fan blowers
Vacuum DegassingDouble vented degassing (Standard)
Pelletizing TypeWater ring die-face hot pelletizing
Voltage StandardDepending on project's location
Optional DevicesMetal detector, rolls hauling off device, micro feeder for master batch, additives, chiller, etc.
Delivery Time60 days after order takes effect.
Warranty13 months since date of bill of lading
Technical ServiceProject design, suggestion on factory construction, installation and commissioning

Working steps of ACS500/100 compacting and pelletizing system

Plastic PE/PP Film/Bags Compacting Pelletizing Machine
1. Feeding: as standard design, plastic scraps such as film, filament, raffias conveyed into the compacting room through belt conveyor; to handle rolls' scraps, roll hauling off device is an optional feeding method. Motor drives of conveyor belt and hauling device cooperate with ABB inverter. Feeding speed of conveyor belt or roll hauling off is fully automatic based on how full the compactor's room is. Metal detector can be combined with belt conveyor, and can interlock with control system, to warn and stop the system, in case that metal is found in feeding section.


2. Crushing and compacting: the rotatory blades of compactor will cut up incoming scraps. Frictional heating which caused by high speed rotatory blades will heat and let scraps shrinking just below their agglomerating point. Optimal designed guide structure compacts the material and directs it into extruder screw. Crushes, dries and compacts the material which enables a fast and stable feeding from the compactor directly into the extruder.


3. Plasticization and degassing: A specialized single screw extruder applied to gently melt the pre-compacted material. The plastic scraps will be well melted, plasticized in a 32 to 34D processing section. With double-zone vacuum degassing system, volatiles such as low molecular and moisture will be removed efficiency, especially suitable to heavy printed film and material with some water content.


4. Melt filtration: a regular single-plate/ piston double-station screen changer or non-stop double-plate/ piston four-station can be installed on head of extruder to present significant filtration performance. The requirements on the filter technology depend heavily on the quality of the input material as well as the planned use of granules.


5. Pelletizing: die-face water ring pelletizing system set as the standard granulating method in ACS500/100 system. Self-adjusting pelletizing head for the best granulate quality and long uptime thanks to consistently correct blades pressure. RPM of rotatory blades is automatic based on melt extruding pressure. Advanced dewatering vibration sieve combining with horizontal-type centrifugal dewatering present high performance dried pellets.
 
Main technical parameter:
 
Machinery sizeData of compactorData of single screw extruderThroughput rate(Kg/hr)
Efficiency volume(Liter)Motor power(Kw)Diameter of screw(mm)L/DMotor power(Kw)
ACS500/100500551003690/110300-350
 
Advantages of ACS500/100 compacting and pelletizing system
 
Combine crushing, compacting and pelletizing steps in one system, less-labor cost;
Higher efficiency feeding, suitable to film, filament, raffia, foaming materials;
Higher output and lower energy consumption.

Two-Stage Compacting Extruder Pelletizing System
The two-stage pelletizing system applied in the re-pelletizing job, which consists of two sets of single screw extruder, in case that recycles are with heavy required higher pelletizing output. 

Main technical parameter:
Machinery SizeDiameter of the screw(mm)L/DMotor power(Kw)Throughput rate(Kg/hr)
ACSS100/120ACS500/1001003190/110300-350
ASE1201201030
 
Plastic PE/PP Film/Bags Compacting Pelletizing Machine

Other benefits

Lower investment cost for a high quality and durable machine;
Low energy consumption with high production output;
Fast machine delivery and installation: AceRetech produces on an average of 10 sets of plastic machines per month and can deliver the machine faster than most manufacturers. The regular delivery time of an AceRetech recycling machine is 60 days.


Service and support
Overseas installation and training are available;
Machine warranty with spares in stocking and in-time delivery.
 
 
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