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Aceretech Machinery Co., Ltd.

Plastic Recycling Machine, Flakes Pelletizing System, PE Pellets Making Machine manufacturer / supplier in China, offering Full Automatic Single Screw Extrusion and Pelletizing System for Flakes/Regrinds, Customized Recycling and Re-Pelletizing System for Ribbon-Like Filament, Single Screw Re-Granulator for Plastic XPS/EPE/EPS Material and so on.

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Supplier Homepage Product Plastic Recycling Pelletizing Rigid Plastic Flakes Recycling Pelletizing Full Automatic Single Screw Extrusion and Pelletizing System for Flakes/Regrinds

Full Automatic Single Screw Extrusion and Pelletizing System for Flakes/Regrinds

FOB Price: US $50,000 / Set
Min. Order: 1 Set
Min. Order FOB Price
1 Set US $50,000/ Set
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Port: Shanghai, China
Production Capacity: 100sets/Year
Payment Terms: L/C, T/T

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Basic Info
  • Model NO.: ASE Series
  • Plastic Type: PE
  • Automation: Automation
  • Certification: ISO9001:2008, CE
  • Electric Components: ABB,Schneider,Ls,Omron, or Customized
  • Capacity Range: 120-1000kg/H
  • Transport Package: Wooden Pallet
  • Origin: Jiangsu Zhangjiagang
  • Material Processed: Plastic Flakes
  • Screw: Single-Screw
  • Computerized: Computerized
  • Voltage: 380V 50Hz or Customized
  • Application: Flakes of PE/PP/ABS/PS/HIPS/PC
  • Trademark: ACERETECH
  • Specification: CE
  • HS Code: 8477209000
Product Description
Full Automatic Single Screw Extrusion and Pelletizing System for Flakes/Regrinds
Pictures of the production line
Full Automatic Single Screw Extrusion and Pelletizing System for Flakes/Regrinds

The ASE series compacting and pelletizing system combines function of plasticization and pelletizing to one step, applied in the plastics recycling and pelletizing process. ASE system is a reliable and efficiency solution for plastics films, raffias, filaments, bags, woven bags and foaming materials re-pelletizing.

Final productions produced by ASE system are in the form of pellets/ granules, can directly put into the production line for film blowing, pipe extrusion and plastics injection, etc.

Specifications:


 
Model NameASE Series
Recycling MaterialCrushed regrinds or flakes of PE/PP/ABS/PS/HIPS/PC etc.
Final Product ShapePellets/ Granules
System CompositionScrew loader, single screw extruder, pelletizing device, water cooling unit, dewatering section, conveying blower and production silo
Output Range120kg/h-1000kg/h
Feeding DeviceScrew loader (standard)
Screw Diameter80mm-200mm (standard)
Screw material38CrMoAlA nitride steel( SACM-645), bimetallic ( Optional)
Screw L/D32/1 (depending on features of recycles)
Barrel's HeatingCeramic heater or Casting Aluminum heater
Barrel's CoolingAir cooling through fan blowers
Vacuum DegassingDouble vented degassing (Standard)
Pelletizing TypeWater ring die-face hot pelletizing
Voltage StandardDepending on project's location
Delivery Time60 days after order takes effect.
Warranty13 months since date of bill of lading
Technical ServiceProject design, suggestion on factory construction, installation and commissioning

Working steps of ASE compacting and pelletizing system
Full Automatic Single Screw Extrusion and Pelletizing System for Flakes/Regrinds


1. Feeding: as standard design, lumps or thick flakes after crushed conveyed into the extruder through screw loader. Motor drives of loading and hauling device cooperate with ABB inverter. Feeding speed of screw loader is fully automatic.

2. Plasticization and degassing: A specialized single screw extruder applied to gently melt the material. The plastic scraps will be well melted, plasticized in a 32D processing section. With double-zone vacuum degassing system, volatiles such as low molecular and moisture will be removed efficiency, especially suitable to heavy printed film and material with some water content.

3. Melt filtration: a regular single-plate/ piston double-station screen changer or non-stop double-plate/ piston four-station can be installed on head of extruder to present significant filtration performance. The requirements on the filter technology depend heavily on the quality of the input material as well as the planned use of granules.

4. Pelletizing: die-face water ring pelletizing system set as the standard granulating method in ASE system. Self-adjusting pelletizing head for the best granulate quality and long uptime thanks to consistently correct blades pressure. RPM of rotatory blades is automatic based on melt extruding pressure. Advanced dewatering vibration sieve combining with horizontal-type centrifugal dewatering present high performance dried pellets.
 
Main technical parameter:
Machinery SizeData of single screw extruderThroughout rate(Kg/hr)
Diameter of screw(mm)L/DMotor power (Kw)
ASE80803255120-160
ASE10010032110260-350
ASE12012032132330-420
ASE15015032185450-560
ASE18018032250650-800
ASE20020032315800-1000
 
 
 
Advantages of ASE plasticizing and pelletizing system
 
Plasticizing and pelletizing steps in one system, less-labor cost;


Higher efficiency feeding, suitable to film, filament, raffia, foaming materials;


Higher output and lower energy consumption.


 
Why choose us
Lower investment cost for a high quality and durable machine;
 
Low energy consumption with high production output;


Overseas installation and training are available;

Machine warranty with spares in stocking and in-time delivery;
 
Fast machine delivery and installation: AceRetech produces on an average of 10 sets of plastic machines per month and can deliver the machine faster than most manufacturers. The regular delivery time of an AceRetech recycling machine is 60 days.
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