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Aceretech Machinery Co., Ltd.

Recycling Machine, Plastic Machine, Pelletizing Machine manufacturer / supplier in China, offering Pelletizing Machine for Plastic PE/PP/PS/ABS Recycling, PP PE Pet PS PA Plastic Pelletizing Machine, Waste Plastic Bottle PP PE Washing Line and so on.

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Supplier Homepage Product Plastic Recycling Pelletizing EPS EPE XPS Recycling Pelletizing Pelletizing Machine for Plastic PE/PP/PS/ABS Recycling

Pelletizing Machine for Plastic PE/PP/PS/ABS Recycling

FOB Price: US $50,000 / Set
Min. Order: 1 Set
Min. Order FOB Price
1 Set US $50,000/ Set
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Port: Shanghai, China
Production Capacity: 100sets/Year
Payment Terms: L/C, T/T

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Basic Info
  • Model NO.: ACS Series
  • Plastic Type: EPE
  • Automation: Automation
  • Certification: ISO9001:2008, CE
  • Output Capacity: 160~1200kg/Hr
  • Diameter of Screw: 80~180mm
  • Pelletizing System: Water-Ring
  • Transport Package: Wooden Pallet
  • Origin: Zhangjiagang City, Jiangsu, China
  • Material Processed: Film
  • Screw: Single-Screw
  • Computerized: Computerized
  • Raw Materials: PP,PA,PVC,EPE/EPS
  • Application: Film, Filament, Raffia, Foam
  • Efficiency Volume: 300~1400L
  • Trademark: ACERETECH
  • Specification: CE, TUV
  • HS Code: 8477209000
Product Description
High Performance Recycling Machine
Plastic washing machine for waste dirty plastic
PE/PP/ABS/PET/PA pelletizing machine

ACERETECH's high efficiency, one-step plastic recycling machine ACS is designed for the reprocessing of PE polyethylene (HDPE, LDPE, LLDPE) and PP polypropylene flexible packaging material, printed and non-printed. This cutter integrated pelletizing system eliminates the need of pre-cutting the material, requires less space and energy consumption while producing high quality plastic pellets at a productive rate.
In addition to in-house (post-industrial) film waste, the system is also able to process washed flakes, scraps and regrind (pre-crushed rigid plastic waste from injection and extrusion). This equipment is highly recommended for packaging film producers of commercial bags, garbage bags, agricultural films, food packaging, shrink and stretch films, as well as producers in the woven industry of PP woven bags, jumbo bags, tapes and yarns. Other types of material such as PS sheet, PE and PS foam, PE net, EVA, PP mixed with PU are also applicable on this machine.
Specifications:
 

Model Name

ACS

Recycling Material

HDPE, LDPE, LLDPE, PP, BOPP, CPP, OPP, PA, PC, PS, PU, EPS

Final Product Shape

Pellets/ Granules

System Composition

Belt conveyor, cutting compactor, single screw extruder, pelletizing device, water cooling unit, dewatering section, conveying blower and production silo

Output Range

160kg/h-1200kg/h

Feeding Device

Belt conveyor (standard), Rolls hauling off device (Optional)

Compactor Volume

300 Liters-1400 Liters

Screw Diameter

80mm-180mm (standard)

Screw material

38CrMoAlA nitride steel( SACM-645), bimetallic ( Optional)

Screw L/D

31/1, 32/1, 34/1, 36/1 (depending on features of recycles)

Barrel's Heating

Ceramic heater or Casting Aluminum heater

Barrel's Cooling

Air cooling through fan blowers

Vacuum Degassing

Double vented degassing (Standard)

Pelletizing Type

Water ring die-face hot pelletizing

Voltage Standard

Depending on project's location

Optional Devices

Metal detector, rolls hauling off device, micro feeder for masterbatch, additives, chiller, etc.

Delivery Time

60 days after order takes effect.

Warranty

13 months since date of bill of lading

Technical Service

Project design, suggestion on factory construction, installation and commissioning


Working steps of ACS compacting and pelletizing system

1. Feeding: as standard design, plastic scraps such as film, filament, raffias conveyed into the compacting room through belt conveyor; to handle rolls' scraps, roll hauling off device is an optional feeding method. Motor drives of conveyor belt and hauling device cooperate with ABB inverter. Feeding speed of conveyor belt or roll hauling off is fully automatic based on how full the compactor's room is. Metal detector can be combined with belt conveyor, and can interlock with control system, to warn and stop the system, in case that metal is found in feeding section.

2. Crushing and compacting: the rotatory blades of compactor will cut up incoming scraps. Frictional heating which caused by high speed rotatory blades will heat and let scraps shrinking just below their agglomerating point. Optimal designed guide structure compacts the material and directs it into extruder screw. Crushes, dries and compacts the material which enables a fast and stable feeding from the compactor directly into the extruder.

3. Plasticization and degassing: A specialized single screw extruder applied to gently melt the pre-compacted material. The plastic scraps will be well melted, plasticized in a 32 to 34D processing section. With double-zone vacuum degassing system, volatiles such as low molecular and moisture will be removed efficiency, especially suitable to heavy printed film and material with some water content.

4. Melt filtration: a regular single-plate/ piston double-station screen changer or non-stop double-plate/ piston four-station can be installed on head of extruder to present significant filtration performance. The requirements on the filter technology depend heavily on the quality of the input material as well as the planned use of granules.

5. Pelletizing: die-face water ring pelletizing system set as the standard granulating method in ACS system. Self-adjusting pelletizing head for the best granulate quality and long uptime thanks to consistently correct blades pressure. RPM of rotatory blades is automatic based on melt extruding pressure. Advanced dewatering vibration sieve combining with horizontal-type centrifugal dewatering present high performance dried pellets.

Main technical parameter:
Machinery sizeData of compactorData of single screw extruderThroughput rate(Kg/hr)
Efficiency volume(Liter)Motor power(Kw)Diameter of screw(mm)L/DMotor power(Kw)
ACS300/8030037803645/55160-220
ACS500/100500551003690/110300-380
ACS800/1208009012036132450-480
ACS1000/140100011014036160/185500-650
ACS1200/160120013216034220/250800-1000
ACS1400/1801400315180343151000-1200

Advantages of ACS compacting and pelletizing system:

1.Combine crushing, compacting and pelletizing steps in one system, less-labor cost;

2.Higher efficiency feeding, suitable to film, filament, raffia, foaming materials;

3.Higher output and lower energy consumption.

Other benefits

1. Lower investment cost for a high quality and durable machine;

2. Low energy consumption with high production output;

3. Fast machine delivery and installation: AceRetech produces on an average of 10 sets of plastic machines per month and can deliver the machine faster than most manufacturers. The regular delivery time of an AceRetech recycling machine is 60 days.

Service and support

1.Overseas installation and training are available;
2.Machine warranty with spares in stocking and in-time delivery.
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