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Aceretech Machinery Co., Ltd.

Pellet Machine, Plastic Pellet Machine, Recycling Pellet Machine manufacturer / supplier in China, offering Austria Technology Plastic Pellet Making Machine, 2plate-4station Hydraulic Screen Changer of Plastic Recycling Melt Filtration, Waste Plastic Recycling Machine of Europe Technology and so on.

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Austria Technology Plastic Pellet Making Machine

FOB Price: US $127,000 / Set
Min. Order: 1 Set
Min. Order FOB Price
1 Set US $127,000/ Set
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Port: Shanghai, China
Production Capacity: 100sets/Year
Payment Terms: L/C, T/T

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Basic Info
  • Model NO.: pellet machine
  • Plastic Type: PP
  • Automation: Automation
  • Certification: ISO9001:2008, CE
  • Electric Components: ABB,Schneider,Ls,Omron, or Customized
  • Compacting Room Size: 1400 L
  • Diameter of Screw: 180mm
  • Transport Package: Wooden Pallet
  • Origin: Jiangsu Zhangjiagang
  • Material Processed: Woven/Non-Woven Bag
  • Screw: Single-Screw
  • Computerized: Computerized
  • Voltage: 380V 50Hz or Customized
  • Application: Film, Filament, Raffia, Foam
  • Capacity Range: 1000-1200kg/H
  • Trademark: ACERETECH
  • Specification: CE, TUV
  • HS Code: 8477209000
Product Description
Austria Technology Plastic Pellet Making Machine
Austria Technology Plastic Pellet Making Machine
The ACS 1400/180 compacting and pelletizing system combines function of crushing, compacting, plasticization and pelletizing to one step, applied in the plastics recycling and pelletizing process. ACS 1400/180 is a reliable and efficiency solution for plastics films, raffias, filaments, bags, woven bags and foaming materials re-pelletizing.
Final productions produced by ACS 1400/180 are in the form of pellets/ granules, can directly put into the production line for film blowing, pipe extrusion and plastics injection, etc.

Specifications:
Model NameACS 1400/180
Recycling MaterialHDPE, LDPE, LLDPE, PP, BOPP, CPP, OPP, PA, PC, PS, PU, EPS
Final Product ShapePellets/ Granules
System CompositionBelt conveyor, cutting compactor, single screw extruder, pelletizing device, water cooling unit, dewatering section, conveying blower and production silo
Output Range1000kg/h-1200kg/h
Feeding DeviceBelt conveyor (standard), Rolls hauling off device (Optional)
Compactor Volume1400 Liters
Screw Diameter180mm (standard)
Screw material38CrMoAlA nitride steel( SACM-645), bimetallic ( Optional)
Screw L/D31/1, 32/1, 34/1, 36/1 (depending on features of recycles)
Barrel's HeatingCeramic heater or Casting Aluminum heater
Barrel's CoolingAir cooling through fan blowers
Vacuum DegassingDouble vented degassing (Standard)
Pelletizing TypeWater ring die-face hot pelletizing
Voltage StandardDepending on project's location
Optional DevicesMetal detector, rolls hauling off device, micro feeder for masterbatch, additives, chiller, etc.
Delivery Time60 days after order takes effect.
Warranty13 months since date of bill of lading
Technical ServiceProject design, suggestion on factory construction, installation and commissioning

Working steps of ACS 1400/180 compacting and pelletizing system
1. Feeding: as standard design, plastic scraps such as film, filament, raffias conveyed into the compacting room through belt conveyor; to handle rolls' scraps, roll hauling off device is an optional feeding method. Motor drives of conveyor belt and hauling device cooperate with ABB inverter. Feeding speed of conveyor belt or roll hauling off is fully automatic based on how full the compactor's room is. Metal detector can be combined with belt conveyor, and can interlock with control system, to warn and stop the system, in case that metal is found in feeding section.
Austria Technology Plastic Pellet Making Machine

2. Crushing and compacting: the rotatory blades of compactor will cut up incoming scraps. Frictional heating which caused by high speed rotatory blades will heat and let scraps shrinking just below their agglomerating point. Optimal designed guide structure compacts the material and directs it into extruder screw. Crushes, dries and compacts the material which enables a fast and stable feeding from the compactor directly into the extruder.
Austria Technology Plastic Pellet Making Machine

3. Plasticization and degassing: A specialized single screw extruder applied to gently melt the pre-compacted material. The plastic scraps will be well melted, plasticized in a 32 to 34D processing section. With double-zone vacuum degassing system, volatiles such as low molecular and moisture will be removed efficiency, especially suitable to heavy printed film and material with some water content.
Austria Technology Plastic Pellet Making Machine

4. Melt filtration: a regular single-plate/ piston double-station screen changer or non-stop double-plate/ piston four-station can be installed on head of extruder to present significant filtration performance. The requirements on the filter technology depend heavily on the quality of the input material as well as the planned use of granules.
Austria Technology Plastic Pellet Making Machine

5. Pelletizing: die-face water ring pelletizing system set as the standard granulating method in ACS system. Self-adjusting pelletizing head for the best granulate quality and long uptime thanks to consistently correct blades pressure. RPM of rotatory blades is automatic based on melt extruding pressure. Advanced dewatering vibration sieve combining with horizontal-type centrifugal dewatering present high performance dried pellets.
Austria Technology Plastic Pellet Making Machine

Main technical parameter:
Machinery sizeData of compactorData of single screw extruderThroughput rate(Kg/hr)
Efficiency volume(Liter)Motor power(Kw)Diameter of screw(mm)L/DMotor power(Kw)
ACS1400/1801400315180343151000-1200
 
Advantages of ACS compacting and pelletizing system
1.Combine crushing, compacting and pelletizing steps in one system, less-labor cost;
2.Higher efficiency feeding, suitable to film, filament, raffia, foaming materials;
3.Higher output and lower energy consumption.
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