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Aceretech Machinery Co., Ltd.

Granulating Machine, Plastic Granulating, Plastic Granulator manufacturer / supplier in China, offering High Efficient Plastic Granulating Extruding Line, Customized Recycling and Re-Pelletizing System for Ribbon-Like Filament, Single Screw Re-Granulator for Plastic XPS/EPE/EPS Material and so on.

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High Efficient Plastic Granulating Extruding Line

FOB Price: US $37,500 / Set
Min. Order: 1 Set
Min. Order FOB Price
1 Set US $37,500/ Set
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Port: Shanghai, China
Production Capacity: 100sets/Year
Payment Terms: L/C, T/T

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Basic Info
  • Model NO.: ASE 80
  • Plastic Type: PE
  • Automation: Automation
  • Certification: ISO9001:2008, CE
  • Electric Components: ABB,Schneider,Ls,Omron, or Customized
  • Capacity Range: 120-160kg/H
  • Transport Package: Wooden Pallet
  • Origin: Jiangsu Zhangjiagang
  • Material Processed: Plastic Flakes
  • Screw: Single-Screw
  • Computerized: Computerized
  • Voltage: 380V 50Hz or Customized
  • Application: Flakes of PE/PP/ABS/PS/HIPS/PC
  • Trademark: ACERETECH
  • Specification: CE
  • HS Code: 8477209000
Product Description
High efficient plastic granulating extruding line
Pictures of the production line
High Efficient Plastic Granulating Extruding Line

The ASE 80 compacting and pelletizing system combines function of plasticization and pelletizing to one step, applied in the plastics recycling and pelletizing process. ASE 80 is a reliable and efficiency solution for crushed regrinds or flakes of PE/PP/ABS/PS/HIPS/PC etc.

Final productions produced by ASE 80 are in the form of pellets/ granules, can directly put into the production line for film blowing, pipe extrusion and plastics injection, etc.

Specifications:
Model NameASE 80
Recycling MaterialCrushed regrinds or flakes of PE/PP/ABS/PS/HIPS/PC etc.
Final Product ShapePellets/ Granules
System CompositionScrew loader, single screw extruder, pelletizing device, water cooling unit, dewatering section, conveying blower and production silo
Output Range120kg/h-160kg/h
Feeding DeviceScrew loader (standard)
Screw Diameter80mm (standard)
Screw material38CrMoAlA nitride steel( SACM-645), bimetallic ( Optional)
Screw L/D32/1 (depending on features of recycles)
Barrel's HeatingCeramic heater or Casting Aluminum heater
Barrel's CoolingAir cooling through fan blowers
Vacuum DegassingDouble vented degassing (Standard)
Pelletizing TypeWater ring die-face hot pelletizing
Voltage StandardDepending on project's location
Delivery Time60 days after order takes effect.
Warranty13 months since date of bill of lading
Technical ServiceProject design, suggestion on factory construction, installation and commissioning

Working steps of ASE 80 compacting and pelletizing system
1. Feeding: as standard design, lumps or thick flakes after crushed conveyed into the extruder through screw loader. Motor drives of loading and hauling device cooperate with ABB inverter. Feeding speed of screw loader is fully automatic.
High Efficient Plastic Granulating Extruding Line

2. Plasticization and degassing: A specialized single screw extruder applied to gently melt the material. The plastic scraps will be well melted, plasticized in a 32D processing section. With double-zone vacuum degassing system, volatiles such as low molecular and moisture will be removed efficiency, especially suitable to heavy printed film and material with some water content.
High Efficient Plastic Granulating Extruding Line

3. Melt filtration: a regular single-plate/ piston double-station screen changer or non-stop double-plate/ piston four-station can be installed on head of extruder to present significant filtration performance. The requirements on the filter technology depend heavily on the quality of the input material as well as the planned use of granules.
High Efficient Plastic Granulating Extruding Line

4. Pelletizing: die-face water ring pelletizing system set as the standard granulating method in ASE system. Self-adjusting pelletizing head for the best granulate quality and long uptime thanks to consistently correct blades pressure. RPM of rotatory blades is automatic based on melt extruding pressure. Advanced dewatering vibration sieve combining with horizontal-type centrifugal dewatering present high performance dried pellets.
High Efficient Plastic Granulating Extruding Line 
Main technical parameter:
Machinery SizeData of single screw extruderThroughout rate(Kg/hr)
Diameter of screw(mm)L/DMotor power (Kw)
ASE80803255120-160
 
Advantages of ASE 80 plasticizing and pelletizing system
1. Plasticizing and pelletizing steps in one system, less-labor cost;
2. Higher efficiency feeding, suitable to film, filament, raffia, foaming materials;
3. Higher output and lower energy consumption.
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