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Aceretech Machinery Co., Ltd.

Recycling Line, Plastic Recycling, Pelletizing Machine manufacturer / supplier in China, offering Single Screw Compacting and Pelletizing System for PE Woven Bag, Compactor Rotary Blade/Knife for Compacting and Pelletizing System, Pelletizing Blades/Knives for Plastic Water Ring Pelletizing System and so on.

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Supplier Homepage Product Plastic Recycling Pelletizing Film Woven Bag Non Woven Fabric Recycling Pelletizing Single Screw Compacting and Pelletizing System for PE Woven Bag

Single Screw Compacting and Pelletizing System for PE Woven Bag

FOB Price: US $50,000 / Set
Min. Order: 1 Set
Min. Order FOB Price
1 Set US $50,000/ Set
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Port: Shanghai, China
Production Capacity: 100sets/Year
Payment Terms: L/C, T/T

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Basic Info
  • Model NO.: ACS series
  • Plastic Type: PE
  • Automation: Automation
  • Certification: ISO9001:2008, CE
  • Throughput Rate: 800-1000kg/Hr
  • Efficiency Volume: 1200 Liter
  • Application: Film, Filament, Raffia, Foam
  • Transport Package: Wooden Pallet
  • Origin: Zhangjiagang City, China
  • Material Processed: Woven Bag Non Woven Fabric
  • Screw: Single-Screw
  • Computerized: Computerized
  • Raw Material: PP,PE,PA,PVC,EPE,EPS
  • Pelletizing System: Water-Ring
  • Diameter of Screw: 160mm
  • Trademark: ACERETECH
  • Specification: CE, TUV
  • HS Code: 8477209000
Product Description
Single Screw Compacting And  Pelletizing System for PP Woven Bag

The ACS series compacting and pelletizing system combines function of crushing, compacting, plasticization and pelletizing to one step, applied in the plastics recycling and pelletizing process. ACS system is a reliable and efficiency solution for plastics films, raffias, filaments, bags, woven bags and foaming materials re-pelletizing.

Final productions produced by ACS system are in the form of pellets/ granules, can directly put into the production line for film blowing, pipe extrusion and plastics injection, etc.

Specifications:

 
Model NameACS
Recycling MaterialHDPE, LDPE, LLDPE, PP, BOPP, CPP, OPP, PA, PC, PS, PU, EPS
Final Product ShapePellets/ Granules
System CompositionBelt conveyor, cutting compactor, single screw extruder, pelletizing device, water cooling unit, dewatering section, conveying blower and production silo
Output Range150kg/h-1000kg/h
Feeding DeviceBelt conveyor (standard), Rolls hauling off device (Optional)
Compactor Volume300 Liters-1200 Liters
Screw Diameter80mm-160mm (standard)
Screw material38CrMoAlA nitride steel( SACM-645), bimetallic ( Optional)
Screw L/D31/1, 32/1, 34/1, 36/1 (depending on features of recycles)
Barrel's HeatingCeramic heater or Casting Aluminum heater
Barrel's CoolingAir cooling through fan blowers
Vacuum DegassingDouble vented degassing (Standard)
Pelletizing TypeWater ring die-face hot pelletizing
Voltage StandardDepending on project's location
Optional DevicesMetal detector, rolls hauling off device, micro feeder for masterbatch, additives, chiller, etc.
Delivery Time60 days after order takes effect.
Warranty13 months since date of bill of lading
Technical ServiceProject design, suggestion on factory construction, installation and commissioning

Working steps of ACS compacting and pelletizing system



1. Feeding: as standard design, plastic scraps such as film, filament, raffias conveyed into the compacting room through belt conveyor; to handle rolls' scraps, roll hauling off device is an optional feeding method. Motor drives of conveyor belt and hauling device cooperate with ABB inverter. Feeding speed of conveyor belt or roll hauling off is fully automatic based on how full the compactor's room is. Metal detector can be combined with belt conveyor, and can interlock with control system, to warn and stop the system, in case that metal is found in feeding section.


2. Crushing and compacting: the rotatory blades of compactor will cut up incoming scraps. Frictional heating which caused by high speed rotatory blades will heat and let scraps shrinking just below their agglomerating point. Optimal designed guide structure compacts the material and directs it into extruder screw. Crushes, dries and compacts the material which enables a fast and stable feeding from the compactor directly into the extruder.


3. Plasticization and degassing: A specialized single screw extruder applied to gently melt the pre-compacted material. The plastic scraps will be well melted, plasticized in a 32 to 34D processing section. With double-zone vacuum degassing system, volatiles such as low molecular and moisture will be removed efficiency, especially suitable to heavy printed film and material with some water content.


4. Melt filtration: a regular single-plate/ piston double-station screen changer or non-stop double-plate/ piston four-station can be installed on head of extruder to present significant filtration performance. The requirements on the filter technology depend heavily on the quality of the input material as well as the planned use of granules.


5. Pelletizing: die-face water ring pelletizing system set as the standard granulating method in ACS system. Self-adjusting pelletizing head for the best granulate quality and long uptime thanks to consistently correct blades pressure. RPM of rotatory blades is automatic based on melt extruding pressure. Advanced dewatering vibration sieve combining with horizontal-type centrifugal dewatering present high performance dried pellets.

Main technical parameter:
 
Machinery sizeData of compactorData of single screw extruderThroughput rate(Kg/hr)
Efficiency volume(Liter)Motor power(Kw)Diameter of screw(mm)L/DMotor power(Kw)
ACS300/80300378031-3445/55150-200
ACS500/1005005510031-3490/110300-350
ACS800/1208009012031-34132400-450
ACS1000/140100011014031-34160/185500-650
ACS1200/160120013216031-34220/250800-1000


Advantages of ACS compacting and pelletizing system

Combine crushing, compacting and pelletizing steps in one system, less-labor cost;


Higher efficiency feeding, suitable to film, filament, raffia, foaming materials;


Higher output and lower energy consumption.


Other benefits
Lower investment cost for a high quality and durable machine;


Low energy consumption with high production output;


Fast machine delivery and installation: AceRetech produces on an average of 10 sets of plastic machines per month and can deliver the machine faster than most manufacturers. The regular delivery time of an AceRetech recycling machine is 60 days.


Service and support
Overseas installation and training are available;
Machine warranty with spares in stocking and in-time delivery.
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