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Aceretech Machinery Co., Ltd.

Recycling Machine, Plastic Machine, Plastic Machinery manufacturer / supplier in China, offering High Performance Pelletizing System for EPE Foaming Plastic, 2plate-4station Hydraulic Screen Changer of Plastic Recycling Melt Filtration, Waste Plastic Recycling Machine of Europe Technology and so on.

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Supplier Homepage Product Plastic Recycling Pelletizing EPS EPE XPS Recycling Pelletizing High Performance Pelletizing System for EPE Foaming Plastic

High Performance Pelletizing System for EPE Foaming Plastic

FOB Price: US $50,000 / Set
Min. Order: 1 Set
Min. Order FOB Price
1 Set US $50,000/ Set
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Production Capacity: 100sets/Year
Transport Package: Wooden Pallet
Payment Terms: L/C, T/T

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Basic Info
  • Model NO.: ACS series
  • Plastic Type: EPE
  • Automation: Automation
  • Certification: ISO9001:2008, CE
  • Output Capacity: 150~200kg/Hr
  • Efficiency Volume: 300 Liter
  • Trademark: ACERETECH
  • Origin: Zhangjiagang City, Jiangsu, China
  • Material Processed: Foam
  • Screw: Single-Screw
  • Computerized: Computerized
  • Raw Materials: PP,PA,PVC,EPE/EPS
  • Application: Film, Filament, Raffia, Foam
  • Pelletizing System: Water-Ring
  • Specification: CE, YUV
  • HS Code: 8477209000
Product Description

High Performance Pelletizing System for EPE Foaming Plastic

ACERETECH's high efficiency, one-step plastic recycling machine ACS is designed for the reprocessing of PE polyethylene (HDPE, LDPE, LLDPE) and PP polypropylene flexible packaging material, printed and non-printed. This cutter integrated pelletizing system eliminates the need of pre-cutting the material, requires less space and energy consumption while producing high quality plastic pellets at a productive rate.
In addition to in-house (post-industrial) film waste, the system is also able to process washed flakes, scraps and regrind (pre-crushed rigid plastic waste from injection and extrusion). This equipment is highly recommended for packaging film producers of commercial bags, garbage bags, agricultural films, food packaging, shrink and stretch films, as well as producers in the woven industry of PP woven bags, jumbo bags, tapes and yarns. Other types of material such as PS sheet, PE and PS foam, PE net, EVA, PP mixed with PU are also applicable on this machine.
Specifications:

 

Model Name

ACS

Recycling Material

HDPE, LDPE, LLDPE, PP, BOPP, CPP, OPP, PA, PC, PS, PU, EPS

Final Product Shape

Pellets/ Granules

System Composition

Belt conveyor, cutting compactor, single screw extruder, pelletizing device, water cooling unit, dewatering section, conveying blower and production silo

Output Range

150kg/h-1000kg/h

Feeding Device

Belt conveyor (standard), Rolls hauling off device (Optional)

Compactor Volume

300 Liters-1200 Liters

Screw Diameter

80mm-160mm (standard)

Screw material

38CrMoAlA nitride steel( SACM-645), bimetallic ( Optional)

Screw L/D

31/1, 32/1, 34/1, 36/1 (depending on features of recycles)

Barrel's Heating

Ceramic heater or Casting Aluminum heater

Barrel's Cooling

Air cooling through fan blowers

Vacuum Degassing

Double vented degassing (Standard)

Pelletizing Type

Water ring die-face hot pelletizing

Voltage Standard

Depending on project's location

Optional Devices

Metal detector, rolls hauling off device, micro feeder for masterbatch, additives, chiller, etc.

Delivery Time

60 days after order takes effect.

Warranty

13 months since date of bill of lading

Technical Service

Project design, suggestion on factory construction, installation and commissioning




Working steps of ACS compacting and pelletizing system

1. Feeding: as standard design, plastic scraps such as film, filament, raffias conveyed into the compacting room through belt conveyor; to handle rolls' scraps, roll hauling off device is an optional feeding method. Motor drives of conveyor belt and hauling device cooperate with ABB inverter. Feeding speed of conveyor belt or roll hauling off is fully automatic based on how full the compactor's room is. Metal detector can be combined with belt conveyor, and can interlock with control system, to warn and stop the system, in case that metal is found in feeding section.

2. Crushing and compacting: the rotatory blades of compactor will cut up incoming scraps. Frictional heating which caused by high speed rotatory blades will heat and let scraps shrinking just below their agglomerating point. Optimal designed guide structure compacts the material and directs it into extruder screw. Crushes, dries and compacts the material which enables a fast and stable feeding from the compactor directly into the extruder.

3. Plasticization and degassing: A specialized single screw extruder applied to gently melt the pre-compacted material. The plastic scraps will be well melted, plasticized in a 32 to 34D processing section. With double-zone vacuum degassing system, volatiles such as low molecular and moisture will be removed efficiency, especially suitable to heavy printed film and material with some water content.

4. Melt filtration: a regular single-plate/ piston double-station screen changer or non-stop double-plate/ piston four-station can be installed on head of extruder to present significant filtration performance. The requirements on the filter technology depend heavily on the quality of the input material as well as the planned use of granules.

5. Pelletizing: die-face water ring pelletizing system set as the standard granulating method in ACS system. Self-adjusting pelletizing head for the best granulate quality and long uptime thanks to consistently correct blades pressure. RPM of rotatory blades is automatic based on melt extruding pressure. Advanced dewatering vibration sieve combining with horizontal-type centrifugal dewatering present high performance dried pellets.

Main technical parameter:
 

Machinery size

Data of compactor

Data of single screw extruder

Throughput rate(Kg/hr)

Efficiency volume(Liter)

Motor power(Kw)

Diameter of screw(mm)

L/D

Motor power(Kw)

ACS300/80

300

37

80

31-34

45/55

150-200

ACS500/100

500

55

100

31-34

90/110

300-350

ACS800/120

800

90

120

31-34

132

400-450

ACS1000/140

1000

110

140

31-34

160/185

500-650

ACS1200/160

1200

132

160

31-34

220/250

800-1000




Advantages of ACS compacting and pelletizing system:

1.Combine crushing, compacting and pelletizing steps in one system, less-labor cost;

2.Higher efficiency feeding, suitable to film, filament, raffia, foaming materials;

3.Higher output and lower energy consumption.

Other benefits

1. Lower investment cost for a high quality and durable machine;

2. Low energy consumption with high production output;

3. Fast machine delivery and installation: AceRetech produces on an average of 10 sets of plastic machines per month and can deliver the machine faster than most manufacturers. The regular delivery time of an AceRetech recycling machine is 60 days.

Service and support

?Overseas installation and training are available;
?Machine warranty with spares in stocking and in-time delivery.





















 
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